Graco Inc 222700, 3500WB, 308584 manual Electrode Needle Replacement, Service

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Electrode Needle Replacement

Service

Electrode Needle Replacement

1.Prepare the gun for service as instructed on page 30.

2.Remove the air cap, nozzle and resistor stud as instructed on page 30.

3.Unscrew and remove the electrode needle (20) with the multi-tool (62). See Fig. 18. Be careful not to damage the contact wire. If the fluid rod turns, hold the back end of the fluid rod (E) by placing a screw driver blade into the slot on the shaft, near the trigger.

4.Apply low-strength (purple) Loctiter or equivalent thread sealant to the fluid rod threads.

Hold the back end of the fluid rod (E) to prevent it from turning while installing the new electrode needle (20) finger-tight. Do not over-tighten the electrode needle.

Manual background CAUTION

To avoid damaging the plastic threads or contact wire, be very careful when installing the electrode needle.

5.Install the fluid nozzle and resistor stud assembly and the air cap assembly as instructed on page 31.

6.Test the gun resistance as instructed on page 28.

Apply low-strength (purple) Loctite or equivalent to the fluid rod threads, then install the electrode needle (20).

62

 20

E

05155A

Fig. 18

32 308584

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Contents INSTRUCTIONS-PARTS LIST 308584100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CTable of Contents SymbolsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD Warnings are continued on the next page FIRE AND EXPLOSION HAZARDPRESSURIZED EQUIPMENT HAZARD EQUIPMENT MISUSE HAZARD TOXIC FLUID HAZARDIntroduction Spraying Waterborne Fluids ElectrostaticallyOperating the Electrostatics Refer to Fig. 1, pageB A C Graco Waterborne Fluid Hose purchased separately D Inner Hose Layer EE is a PTFE tubeD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstallation Installing the SystemVentilate the Spray Booth Warning SignsConsult your isolation system manual for other configurations PRO 3500wb Gun shown with the Graco H2O PRO Batch SystemT S N K L M G F NH R B A E D P CInstall the Air Line Accessories Install the Fluid LIne AccessoriesConnect the Air Line Connect the Exhaust TubeContinued on the next page Filter the FluidConnect the Fluid Hose connection shown Connect the Fluid Hose continuedH2O PRO Voltage Block Ground the System FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDCheck the Electrical Grounding Operation Fluid Voltage Discharge and Grounding ProcedurePressure Relief Procedure Operating Checklist Selecting a Fluid Nozzle and Air CapCOMPONENT RUPTURE HAZARD Operating the Spray GunFIRE AND EXPLOSION HAZARD Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunShutdown MaintenanceDaily Care and Cleaning Clean the Air Cap and Fluid Nozzle ProcedureFlush the Spray Gun Equipment neededTroubleshooting Voltage Loss TroubleshootingSpray Gun Waterborne Fluid HoseVoltage Loss Troubleshooting continued TestsElectrical Troubleshooting ProblemSolution CauseSpray Pattern Troubleshooting Poor Electrostatic Wrap Troubleshooting Gun Operation TroubleshootingGun Operation Troubleshooting continued Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Resistor Stud ResistanceService Prepare the Gun for ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunAir Cap/Nozzle/Resistor Stud Replacement continued InstallationElectrode Needle Replacement Preventative Maintenance If installing the complete fluid rod assembly, go to step 11, pageFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fan Air Adjustment Valve Repair Fluid Adjustment Assembly RepairIf installing the complete valve, go to step DETAIL Apply a very light coat of lubricant to the o-rings 41 Fluid Adjustment Assembly Repair continuedAir Trigger Valve Repair Atomizing Air Valve Repair 05363B ES ON-OFF Valve RepairMOVING PARTS HAZARD Barrel Removal  Do not expose the gasket 18a to solvents Power Supply Replacement Apply a very light coat of lubricant to the o-rings 37a 05158B Turbine Alternator ReplacementBarrel Installation Graco Waterborne Fluid Hose Repair Measurements, inches mmPRO 3500sc Gun Conversion PRO 3500SC Gun DisassemblyNOTE Keep all the following parts for reassembly Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing Spray Gun Parts See Detail AEQUIPMENT MISUSE HAZARD Part No. 222700, Series C Model PRO 3500wb Spray GunY Replacement Warning signs are available at no cost DescriptionAccessories Use Only Genuine Graco Parts and AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureFor use in the Fluid Voltage Discharge and Ground- ing Procedure Manual Change SummarySnap Ring Pliers Gun High Voltage Probe & MeterPage Data Technical DataCategory The Graco Warranty and Disclaimers Graco Phone NumberWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY