Graco Inc 3500WB Fluid Packing Rod Removal and Repair, Preventative Maintenance, Where, Service

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Fluid Packing Rod Removal and Repair

Service

Fluid Packing Rod Removal and Repair

Preventative Maintenance

Preventative Maintenance CAUTION

If the conductive fluid is allowed to leak through the packings, it will eventually cause an electrical short

28

through the packings and along the gun barrel, resulting in a loss of voltage at the tip of the gun. Severe arcing can cause barrel damage. To avoid voltage loss and possible barrel damage, preventa- tive maintenance of the fluid packing assembly must be performed at regular intervals.

Use the following formula to calculate the best packing service interval for your application:

Service Interval in Days = 25,000

T x H

13

62

Where

T = trigger cycles per minute

and

H = hours of operation per day

For example: If the trigger cycles per minute equals 10 and the hours of operation per day equals 8, the equation would be,

25,000 =

25,000 = 312.5

10 x 8

80

The service interval would be 312 work days.

Procedure

NOTE: The fluid packing rod can be replaced as individual parts or as an assembly. If the assembly is purchased, it is pre-adjusted at the factory.

1.Prepare the gun for service as instructed on page 30.

2.Remove the air cap assembly, fluid nozzle, and resistor stud, and electrode as instructed on pages 30 to 32.

3.Loosen the trigger screws (4) far enough to remove the trigger (13). See Fig. 19.

4

05159A

Fig. 19

4.Remove the fluid packing rod assembly (28) with the multi-tool (62).

5.Check all the parts for wear or damage and re- place if necessary.

Before installing the fluid packing rod assembly (28), clean the internal surfaces of the barrel with a soft brush or cloth. Check the inside of the barrel for marks from high voltage arcing. If the marks are present, replace the barrel.

6.If the parts are purchased separately, assemble them as instructed in steps 7 to 16 and as shown in Fig. 20, on page 34.

If installing the complete fluid rod assembly, go to step 11, page 34.

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Contents 308584 INSTRUCTIONS-PARTS LIST100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CSymbols Table of ContentsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD FIRE AND EXPLOSION HAZARD PRESSURIZED EQUIPMENT HAZARDWarnings are continued on the next page TOXIC FLUID HAZARD EQUIPMENT MISUSE HAZARDSpraying Waterborne Fluids Electrostatically IntroductionOperating the Electrostatics Refer to Fig. 1, pageB A C D Inner Hose Layer EE is a PTFE tube Graco Waterborne Fluid Hose purchased separatelyD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstalling the System InstallationVentilate the Spray Booth Warning SignsPRO 3500wb Gun shown with the Graco H2O PRO Batch System Consult your isolation system manual for other configurationsT S N K L M G F NH R B A E D P CInstall the Fluid LIne Accessories Install the Air Line AccessoriesConnect the Air Line Connect the Exhaust TubeFilter the Fluid Connect the Fluid HoseContinued on the next page Connect the Fluid Hose continued H2O PRO Voltage Blockconnection shown FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Ground the SystemCheck the Electrical Grounding Fluid Voltage Discharge and Grounding Procedure Pressure Relief ProcedureOperation Selecting a Fluid Nozzle and Air Cap Operating ChecklistOperating the Spray Gun FIRE AND EXPLOSION HAZARDCOMPONENT RUPTURE HAZARD Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentMaintenance Daily Care and CleaningShutdown Procedure Clean the Air Cap and Fluid NozzleFlush the Spray Gun Equipment neededVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Voltage Loss Troubleshooting continuedProblem Electrical TroubleshootingSolution CauseSpray Pattern Troubleshooting Gun Operation Troubleshooting Poor Electrostatic Wrap TroubleshootingGun Operation Troubleshooting continued Test Gun Resistance Electrical TestsTest Resistor Stud Resistance Test Power Supply ResistancePrepare the Gun for Service ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunInstallation Air Cap/Nozzle/Resistor Stud Replacement continuedElectrode Needle Replacement If installing the complete fluid rod assembly, go to step 11, page Preventative MaintenanceFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fluid Adjustment Assembly Repair Fan Air Adjustment Valve RepairIf installing the complete valve, go to step DETAILFluid Adjustment Assembly Repair continued Air Trigger Valve Repair Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair ES ON-OFF Valve Repair MOVING PARTS HAZARD05363B Barrel Removal Power Supply Replacement  Apply a very light coat of lubricant to the o-rings 37a Do not expose the gasket 18a to solvents Turbine Alternator Replacement Barrel Installation05158B Measurements, inches mm Graco Waterborne Fluid Hose RepairPRO 3500SC Gun Disassembly NOTE Keep all the following parts for reassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing See Detail A Spray Gun PartsPart No. 222700, Series C Model PRO 3500wb Spray Gun EQUIPMENT MISUSE HAZARDY Replacement Warning signs are available at no cost DescriptionUse Only Genuine Graco Parts and Accessories AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureManual Change Summary For use in the Fluid Voltage Discharge and Ground- ing ProcedureSnap Ring Pliers Gun High Voltage Probe & MeterPage Technical Data CategoryData Graco Phone Number The Graco Warranty and DisclaimersWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY