Graco Inc 308584, 3500WB, 222700 manual Spray Pattern Troubleshooting, Problem, Cause, Solution

Page 25
Spray Pattern Troubleshooting

Troubleshooting

Spray Pattern Troubleshooting

NOTE: Some spray pattern problems are caused by the improper balance between air and fluid.

Problem

Cause

Solution

Fluttering or spitting spray

The fluid supply is insufficient.

Adjust the fluid regulator, or fill the

 

fluid supply.

 

 

 

 

 

 

 

 

 

 

 

 

The fluid nozzle is loose, or the fluid

Tighten or replace the fluid nozzle;

 

 

 

nozzle taper seat is damaged.

see page 30.

 

 

 

 

 

 

 

 

There is dirt between the fluid nozzle,

Clean the parts; see page 21.

 

 

 

 

 

 

 

 

 

taper seat, and gun body.

 

 

 

 

 

 

 

 

 

The coupler at the fluid inlet is loose

Tighten or repair the coupler.

 

 

 

or cracked.

 

 

 

 

 

 

Improper spray pattern

There is fluid build-up on the air cap;

Clean the air cap with a soft imple-

 

 

 

partially clogged horn holes; or full air

ment or submerge it in water and

 

 

 

pressure from the clean horn hole

wipe it clean; see page 21.

 

 

 

forces the fan pattern toward the

 

 

 

 

clogged end.

 

 

 

 

 

 

 

 

 

The electrode is bent.

Straighten the electrode.

 

 

 

 

 

 

 

 

The fluid nozzle or air cap holes are

Replace the damaged part; see page

 

 

 

damaged.

30.

 

 

 

 

 

 

 

 

There is fluid buildup on the perimeter

Remove the obstruction; never use

 

 

 

of the fluid nozzle orifice, or a partially

wire or hard instruments; see page

 

 

 

clogged fluid nozzle orifice.

21.

 

 

 

 

 

 

 

 

The electrode is bent.

Straighten the electrode wire.

 

 

 

 

 

 

 

 

The fan air pressure is too high.

Reduce the fan air pressure.

 

 

 

 

 

 

 

 

The fluid is too thin.

Reduce the fluid viscosity.

 

 

 

 

 

 

 

 

There is not enough fluid pressure.

Increase the fluid pressure.

 

 

 

 

 

 

 

 

The fan air pressure is too low.

Increase the fan air pressure.

 

 

 

 

 

 

 

 

The fluid is too thick.

Reduce the fluid viscosity.

 

 

 

 

 

 

 

 

There is too much fluid.

Reduce the fluid flow.

 

 

 

Streaks

The last coat of fluid is applied too

Apply a drier finish using multiple

 

 

 

wet.

strokes.

 

 

 

 

 

 

 

 

 

 

 

There is too much air pressure.

Decrease the air pressure.

 

 

 

 

 

 

 

 

The air pressure is insufficient.

Increase the air pressure.

 

 

 

 

 

 

 

 

The spray pattern is non-uniform.

Clean or replace the air cap; see

 

 

 

 

page 21.

 

 

 

 

 

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Contents 308584 INSTRUCTIONS-PARTS LIST100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CSymbols Table of ContentsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD PRESSURIZED EQUIPMENT HAZARD FIRE AND EXPLOSION HAZARDWarnings are continued on the next page TOXIC FLUID HAZARD EQUIPMENT MISUSE HAZARDSpraying Waterborne Fluids Electrostatically IntroductionOperating the Electrostatics Refer to Fig. 1, pageB A C D Inner Hose Layer EE is a PTFE tube Graco Waterborne Fluid Hose purchased separatelyD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstalling the System InstallationVentilate the Spray Booth Warning SignsPRO 3500wb Gun shown with the Graco H2O PRO Batch System Consult your isolation system manual for other configurationsT S N K L M G F NH R B A E D P CInstall the Fluid LIne Accessories Install the Air Line AccessoriesConnect the Air Line Connect the Exhaust TubeConnect the Fluid Hose Filter the FluidContinued on the next page H2O PRO Voltage Block Connect the Fluid Hose continuedconnection shown FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Ground the SystemCheck the Electrical Grounding Pressure Relief Procedure Fluid Voltage Discharge and Grounding ProcedureOperation Selecting a Fluid Nozzle and Air Cap Operating ChecklistFIRE AND EXPLOSION HAZARD Operating the Spray GunCOMPONENT RUPTURE HAZARD Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentDaily Care and Cleaning MaintenanceShutdown Procedure Clean the Air Cap and Fluid NozzleFlush the Spray Gun Equipment neededVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Voltage Loss Troubleshooting continuedProblem Electrical TroubleshootingSolution CauseSpray Pattern Troubleshooting Gun Operation Troubleshooting Poor Electrostatic Wrap TroubleshootingGun Operation Troubleshooting continued Test Gun Resistance Electrical TestsTest Resistor Stud Resistance Test Power Supply ResistancePrepare the Gun for Service ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunInstallation Air Cap/Nozzle/Resistor Stud Replacement continuedElectrode Needle Replacement If installing the complete fluid rod assembly, go to step 11, page Preventative MaintenanceFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fluid Adjustment Assembly Repair Fan Air Adjustment Valve RepairIf installing the complete valve, go to step DETAILAir Trigger Valve Repair Fluid Adjustment Assembly Repair continued Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair MOVING PARTS HAZARD ES ON-OFF Valve Repair05363B Barrel Removal  Apply a very light coat of lubricant to the o-rings 37a Power Supply Replacement Do not expose the gasket 18a to solvents Barrel Installation Turbine Alternator Replacement05158B Measurements, inches mm Graco Waterborne Fluid Hose RepairNOTE Keep all the following parts for reassembly PRO 3500SC Gun DisassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing See Detail A Spray Gun PartsPart No. 222700, Series C Model PRO 3500wb Spray Gun EQUIPMENT MISUSE HAZARDY Replacement Warning signs are available at no cost DescriptionUse Only Genuine Graco Parts and Accessories AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureManual Change Summary For use in the Fluid Voltage Discharge and Ground- ing ProcedureSnap Ring Pliers Gun High Voltage Probe & MeterPage Category Technical DataData Graco Phone Number The Graco Warranty and DisclaimersWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY