Troubleshooting
Spray Pattern Troubleshooting
NOTE: Some spray pattern problems are caused by the improper balance between air and fluid.
Problem
Cause
Solution
Fluttering or spitting spray | The fluid supply is insufficient. | Adjust the fluid regulator, or fill the | ||
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| The fluid nozzle is loose, or the fluid | Tighten or replace the fluid nozzle; |
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| nozzle taper seat is damaged. | see page 30. |
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| There is dirt between the fluid nozzle, | Clean the parts; see page 21. |
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| taper seat, and gun body. |
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| The coupler at the fluid inlet is loose | Tighten or repair the coupler. |
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| or cracked. |
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Improper spray pattern | There is fluid | Clean the air cap with a soft imple- | ||
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| partially clogged horn holes; or full air | ment or submerge it in water and |
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| pressure from the clean horn hole | wipe it clean; see page 21. |
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| forces the fan pattern toward the |
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| clogged end. |
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| The electrode is bent. | Straighten the electrode. |
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| The fluid nozzle or air cap holes are | Replace the damaged part; see page |
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| damaged. | 30. |
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| There is fluid buildup on the perimeter | Remove the obstruction; never use |
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| of the fluid nozzle orifice, or a partially | wire or hard instruments; see page |
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| clogged fluid nozzle orifice. | 21. |
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| The electrode is bent. | Straighten the electrode wire. |
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| The fan air pressure is too high. | Reduce the fan air pressure. |
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| The fluid is too thin. | Reduce the fluid viscosity. |
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| There is not enough fluid pressure. | Increase the fluid pressure. |
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| The fan air pressure is too low. | Increase the fan air pressure. |
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| The fluid is too thick. | Reduce the fluid viscosity. |
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| There is too much fluid. | Reduce the fluid flow. |
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Streaks | The last coat of fluid is applied too | Apply a drier finish using multiple | ||
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| There is too much air pressure. | Decrease the air pressure. |
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| The air pressure is insufficient. | Increase the air pressure. |
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| The spray pattern is | Clean or replace the air cap; see |
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| page 21. |
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