Graco Inc 222700, 3500WB, 308584 Installing the Fluid Needle Assembly, PRO 3500sc Gun Conversion

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Installing the Fluid Needle Assembly

PRO 3500sc Gun Conversion

H

Z P Manual background

8*

 *80

28* 

 *81

20*

Apply a very light coat of lubricant to the o-ring on the outside of the fluid packing rod (28).

Apply dielectric grease to the o-rings (80, 81) and tube (75) threads.

 Apply high strength Loctiter to the air fitting (D) threads. Torque the fitting to 35 to 45 in-lbs (4 to 5.1 NSm).

Fig. 31

L

M

91

*75

*78

*76

*79

*77

N

D

E

F

05164B

Installing the Fluid Needle Assembly

NOTE: The parts marked with an asterisk (*) are included with the conversion kit, part no. 223114.

1.Before installing the new fluid packing rod assem- bly (28*), clean the internal surfaces of the barrel with a soft brush or cloth. Check the inside of the barrel for marks from high voltage arcing. If the marks are present, replace the barrel.

2.Lubricate the o-ring on the outside of the fluid packing rod assembly. Make sure the spring is in- stalled on the fluid packing rod nut.

NOTE: See Fig. 20, page 34, for information on indi- vidual fluid packing rod parts.

3.Install the fluid packing rod assembly (28*) into the gun barrel. See Fig. 31. Using the 9 mm hex nut driver, tighten the assembly until just snug, then check the drag on the fluid rod. The fluid rod packing nut is properly tightened when there is 2 lbs. (9 N) of drag force. Tighten or loosen the packing nut as needed.

4.Install the trigger (L) and tighten the trigger screws (K).

5.Install the electrode needle (20*), fluid nozzle and resistor stud assembly (H) and the air cap assem- bly (P, 8*, Z) as instructed on page 32.

44 308584

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Contents INSTRUCTIONS-PARTS LIST 308584100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CTable of Contents SymbolsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD Warnings are continued on the next page FIRE AND EXPLOSION HAZARDPRESSURIZED EQUIPMENT HAZARD EQUIPMENT MISUSE HAZARD TOXIC FLUID HAZARDIntroduction Spraying Waterborne Fluids ElectrostaticallyOperating the Electrostatics Refer to Fig. 1, pageB A C Graco Waterborne Fluid Hose purchased separately D Inner Hose Layer EE is a PTFE tubeD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstallation Installing the SystemVentilate the Spray Booth Warning SignsConsult your isolation system manual for other configurations PRO 3500wb Gun shown with the Graco H2O PRO Batch SystemT S N K L M G F NH R B A E D P CInstall the Air Line Accessories Install the Fluid LIne AccessoriesConnect the Air Line Connect the Exhaust TubeContinued on the next page Filter the FluidConnect the Fluid Hose connection shown Connect the Fluid Hose continuedH2O PRO Voltage Block Ground the System FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDCheck the Electrical Grounding Operation Fluid Voltage Discharge and Grounding ProcedurePressure Relief Procedure Operating Checklist Selecting a Fluid Nozzle and Air CapCOMPONENT RUPTURE HAZARD Operating the Spray GunFIRE AND EXPLOSION HAZARD Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunShutdown MaintenanceDaily Care and Cleaning Clean the Air Cap and Fluid Nozzle ProcedureFlush the Spray Gun Equipment neededTroubleshooting Voltage Loss TroubleshootingSpray Gun Waterborne Fluid HoseVoltage Loss Troubleshooting continued TestsElectrical Troubleshooting ProblemSolution CauseSpray Pattern Troubleshooting Poor Electrostatic Wrap Troubleshooting Gun Operation TroubleshootingGun Operation Troubleshooting continued Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Resistor Stud ResistanceService Prepare the Gun for ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunAir Cap/Nozzle/Resistor Stud Replacement continued InstallationElectrode Needle Replacement Preventative Maintenance If installing the complete fluid rod assembly, go to step 11, pageFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fan Air Adjustment Valve Repair Fluid Adjustment Assembly RepairIf installing the complete valve, go to step DETAIL Apply a very light coat of lubricant to the o-rings 41 Fluid Adjustment Assembly Repair continuedAir Trigger Valve Repair Atomizing Air Valve Repair 05363B ES ON-OFF Valve RepairMOVING PARTS HAZARD Barrel Removal  Do not expose the gasket 18a to solvents Power Supply Replacement Apply a very light coat of lubricant to the o-rings 37a 05158B Turbine Alternator ReplacementBarrel Installation Graco Waterborne Fluid Hose Repair Measurements, inches mmPRO 3500sc Gun Conversion PRO 3500SC Gun DisassemblyNOTE Keep all the following parts for reassembly Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing Spray Gun Parts See Detail AEQUIPMENT MISUSE HAZARD Part No. 222700, Series C Model PRO 3500wb Spray GunY Replacement Warning signs are available at no cost DescriptionAccessories Use Only Genuine Graco Parts and AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureFor use in the Fluid Voltage Discharge and Ground- ing Procedure Manual Change SummarySnap Ring Pliers Gun High Voltage Probe & MeterPage Data Technical DataCategory The Graco Warranty and Disclaimers Graco Phone NumberWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY