Grizzly G0705 owner manual Additional Safety for Mill/Drills

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Additional Safety for Mill/Drills

UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all con- trols.

Safety accessories. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.

WORK HOLDING. Before starting the machine, be certain the workpiece has been prop- erly clamped to the table. NEVER hold the workpiece by hand when using the mill.

CHUCK KEY SAFETY. Always remove your chuck key, drawbar wrench, and any service tools immediately after use.

SPINDLE SPEEDS. Select the spindle speed that is appropriate for the type of work and material. Allow the mill/drill to gain full speed before beginning a cut.

POWER DISRUPTION. In the event of a local power outage during use of the mill, turn OFF all switches to avoid possible sudden start up once power is restored.

SPINDLE DIRECTION CHANGES. Never reverse spindle direction when milling, boring, or fac- ing a workpiece.

STOPPING SPINDLE. DO NOT stop the mill/drill using your hand against the chuck.

BE ATTENTIVE. DO NOT leave mill/drill running unattended for any reason.

MACHINE CARE AND MAINTENANCE. Never operate the mill/drill with damaged or worn parts. Maintain your mill/drill in proper work- ing condition. Perform routine inspections and maintenance promptly. Put away adjust- ment tools after use.

DISCONNECT POWER. Make sure the mill is turned off, disconnected from its power source, and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.

AVOIDING ENTANGLEMENT. Keep loose cloth- ing articles such as sleeves, belts, or jewelry items away from the mill spindle. Never wear gloves when operating the mill.

TOOL HOLDING. Always use the proper tools for the material you are milling. Make sure they are held firmly in the proper tool holder for the job.

CLEAN-UP.DO NOT clear chips by hand. Use a brush, and never clear chips while the mill is turning.

CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties perform- ing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0705. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Model G0705 (Mfg. since 09/09)

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Contents Model G0705 Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Other Features Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Mill/Drills Circuit Information Power SupplyAvailability Full-Load Current RatingMinimum Gauge Size 12 AWG Grounding RequirementsExtension Cords Voltage Conversion110V Conversion To rewire the Model G0705 for 110V opera- tionJumper positions on terminal block Cord rewired for Model G0705 Mfg. since 09/09 Description Qty SetupNeeded for Setup UnpackingNot Shown Crate Contents Figures 11 QtyInventory Before cleaning, gather the following CleanupSite Considerations Mounting Options Using the Included Leveling BoltMounting to Shop Floor Using Machine MountsTo assemble your machine AssemblyMounting to a Workbench To move your machine into position Moving & Placing MachineLeveling Test Run To break in the spindle Break-InOperation Overview OperationsSpindle controls Model G0705 Mfg. since 09/09 Basic ControlsHead crank To calculate the needed spindle speed in RPM Calculating Spindle Speed for MillingCutting Speeds for High Speed Steel HSS Cutting Tools Position Speed ChangesTools Needed Qty To change spindle speedsLubrication Suggestions Using the Drill Bit Speed ChartCalculating Spindle Speed for Drilling Spindle Height To operate the micro-adjustment handwheelTo remove tooling To install toolingLoading Tooling To use the drift key To install the drill chuck onto the arborDrill Chuck Arbor Collet Adapters To calibrate the depth stop Depth StopCross Feed Table TravelGraduated Dials Longitudinal FeedG1076-52-PC. Clamping Kit AccessoriesH2689-R-8 Quick Change Collet Set G9299-10 Yuasa-Type Rotary TableG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set H8370-Power Feed for MillsG2861-Face Mill G4051-Carbide Insert for Face Mill G9765-9-PC. Ball End Mill SetSchedule MaintenanceCleaning Protecting Items Needed Qty LubricationTable Leadscrews Points requiring periodic lubrication areBelt tension Model G0705 Mfg. since 09/09 BeltsTroubleshooting ServiceSymptom Possible Cause Possible Solution Gibs Return Spring To adjust the table gibsTo adjust the spring tension Leadscrew Backlash Adjusting spring tension Tighten the black thumb knobWiring Safety Instructions WiringG0705 Wiring Diagram Electrical component locations Headstock Description Headstock Parts ListPCAP05 Base Base Parts List 309 Electrical Components Breakdown and ListLabels Breakdown and List Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY