Grizzly G0705 owner manual Site Considerations

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Site Considerations

Weight Load

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work- piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main- tenance and service described in this manual.

See below for required space allocation.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Physical Environment

The physical environment where your machine is operated is important for safe operation and the longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi- cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Wall

30"

39"

44"

42"

61.5"

 

Figure 14. Space required for full machine range of motion and maintenance.

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Model G0705 (Mfg. since 09/09)

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Contents Model G0705 Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Other Features Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Mill/Drills Power Supply AvailabilityFull-Load Current Rating Circuit InformationGrounding Requirements Extension CordsVoltage Conversion Minimum Gauge Size 12 AWGTo rewire the Model G0705 for 110V opera- tion 110V ConversionJumper positions on terminal block Cord rewired for Model G0705 Mfg. since 09/09 Setup Needed for SetupUnpacking Description QtyNot Shown Crate Contents Figures 11 QtyInventory Cleanup Before cleaning, gather the followingSite Considerations Using the Included Leveling Bolt Mounting OptionsUsing Machine Mounts Mounting to Shop FloorTo assemble your machine AssemblyMounting to a Workbench To move your machine into position Moving & Placing MachineLeveling Test Run Break-In To break in the spindleOperations Operation OverviewBasic Controls Spindle controls Model G0705 Mfg. since 09/09Head crank To calculate the needed spindle speed in RPM Calculating Spindle Speed for MillingCutting Speeds for High Speed Steel HSS Cutting Tools Speed Changes Tools Needed QtyTo change spindle speeds PositionLubrication Suggestions Using the Drill Bit Speed ChartCalculating Spindle Speed for Drilling To operate the micro-adjustment handwheel Spindle HeightTo remove tooling To install toolingLoading Tooling To use the drift key To install the drill chuck onto the arborDrill Chuck Arbor Collet Adapters Depth Stop To calibrate the depth stopTable Travel Graduated DialsLongitudinal Feed Cross FeedAccessories H2689-R-8 Quick Change Collet SetG9299-10 Yuasa-Type Rotary Table G1076-52-PC. Clamping KitH8370-Power Feed for Mills G2861-Face Mill G4051-Carbide Insert for Face MillG9765-9-PC. Ball End Mill Set G5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder SetSchedule MaintenanceCleaning Protecting Lubrication Table LeadscrewsPoints requiring periodic lubrication are Items Needed QtyBelts Belt tension Model G0705 Mfg. since 09/09Service TroubleshootingSymptom Possible Cause Possible Solution Gibs Return Spring To adjust the table gibsTo adjust the spring tension Adjusting spring tension Tighten the black thumb knob Leadscrew BacklashWiring Wiring Safety InstructionsG0705 Wiring Diagram Electrical component locations Headstock Headstock Parts List DescriptionPCAP05 Base Base Parts List Electrical Components Breakdown and List 309Labels Breakdown and List Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY