Grizzly G0705 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

2

Manual Accuracy

2

Contact Info

2

Machine Description

2

Identification

3

SECTION 1: SAFETY

7

Safety Instructions for Machinery

7

Additional Safety for Mill/Drills

9

SECTION 2: CIRCUIT REQUIREMENTS

10

110/220V Operation

10

110V Conversion

11

SECTION 3: SETUP

14

Needed for Setup

14

Unpacking

14

Inventory

15

Cleanup

16

Site Considerations

17

Mounting Options

18

Moving & Placing Machine

21

Test Run

22

Break-In

23

SECTION 4: OPERATIONS

24

Operation Overview

24

Basic Controls

25

Calculating Spindle Speed for Milling

27

Speed Changes

28

Calculating Spindle Speed for Drilling

29

Spindle Height

30

Loading Tooling

31

Drill Chuck Arbor

32

Collet Adapters

32

Headstock Position

33

Depth Stop

33

Table Travel

34

Graduated Dials

34

SECTION 5: ACCESSORIES

35

SECTION 6: MAINTENANCE

38

Schedule

38

Cleaning and Protecting

38

Lubrication

39

SECTION 7: SERVICE

41

Troubleshooting

41

Gibs

43

Leadscrew Backlash

44

SECTION 8: WIRING

45

Wiring Safety Instructions

45

G0705 Wiring Diagram

46

G0705 Wiring Diagram (Continued)

47

SECTION 9: PARTS

48

Headstock Parts Breakdown

48

Headstock Parts List

49

Headstock Parts List (continued)

50

Base Parts Breakdown

51

Base Parts List

52

Electrical Components Breakdown and List.53

Labels Breakdown and List

54

WARRANTY AND RETURNS

57

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Contents Model G0705 Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Other Features Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Mill/Drills Circuit Information Power SupplyAvailability Full-Load Current RatingMinimum Gauge Size 12 AWG Grounding RequirementsExtension Cords Voltage Conversion110V Conversion To rewire the Model G0705 for 110V opera- tionJumper positions on terminal block Cord rewired for Model G0705 Mfg. since 09/09 Description Qty SetupNeeded for Setup UnpackingCrate Contents Figures 11 Qty InventoryNot Shown Before cleaning, gather the following CleanupSite Considerations Mounting Options Using the Included Leveling BoltMounting to Shop Floor Using Machine MountsAssembly Mounting to a WorkbenchTo assemble your machine Moving & Placing Machine LevelingTo move your machine into position Test Run To break in the spindle Break-InOperation Overview OperationsSpindle controls Model G0705 Mfg. since 09/09 Basic ControlsHead crank Calculating Spindle Speed for Milling Cutting Speeds for High Speed Steel HSS Cutting ToolsTo calculate the needed spindle speed in RPM Position Speed ChangesTools Needed Qty To change spindle speedsUsing the Drill Bit Speed Chart Calculating Spindle Speed for DrillingLubrication Suggestions Spindle Height To operate the micro-adjustment handwheelTo install tooling Loading ToolingTo remove tooling To install the drill chuck onto the arbor Drill Chuck Arbor Collet AdaptersTo use the drift key To calibrate the depth stop Depth StopCross Feed Table TravelGraduated Dials Longitudinal FeedG1076-52-PC. Clamping Kit AccessoriesH2689-R-8 Quick Change Collet Set G9299-10 Yuasa-Type Rotary TableG5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder Set H8370-Power Feed for MillsG2861-Face Mill G4051-Carbide Insert for Face Mill G9765-9-PC. Ball End Mill SetMaintenance Cleaning ProtectingSchedule Items Needed Qty LubricationTable Leadscrews Points requiring periodic lubrication areBelt tension Model G0705 Mfg. since 09/09 BeltsTroubleshooting ServiceSymptom Possible Cause Possible Solution To adjust the table gibs To adjust the spring tensionGibs Return Spring Leadscrew Backlash Adjusting spring tension Tighten the black thumb knobWiring Safety Instructions WiringG0705 Wiring Diagram Electrical component locations Headstock Description Headstock Parts ListPCAP05 Base Base Parts List 309 Electrical Components Breakdown and ListLabels Breakdown and List Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY