Grizzly G0705 owner manual Maintenance, Schedule, Cleaning Protecting

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SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

Make sure mill/drill is disconnected from power when not in use.

Check for loose mounting bolts.

Make sure mill/drill is clean and lubricated.

Check for worn or damaged wires.

Check for any other unsafe condition.

Monthly Check:

Check that gibs are adjusted properly.

Biannual Check:

Lubricate table leadscrews.

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Cleaning and

Protecting

Metal chips left on the machine that have been soaked with water-based coolant will invite oxi- dation and a gummy residue buildup around the moving parts. Use a brush and shop vacuum to remove chips and debris from the working sur- faces of the mill. Never blow off the mill with com- pressed air, as this will force metal chips deep into the mechanisms and may cause injury to yourself or bystanders.

Remove any rust build-up from unpainted cast iron surfaces of your mill and treat them with a non-staining lubricant after cleaning.

Keep unpainted cast iron surfaces rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield® T-9 (see the Grizzly catalog or website).

Model G0705 (Mfg. since 09/09)

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Contents Model G0705 Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Other Features Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Mill/Drills Power Supply AvailabilityFull-Load Current Rating Circuit InformationGrounding Requirements Extension CordsVoltage Conversion Minimum Gauge Size 12 AWGTo rewire the Model G0705 for 110V opera- tion 110V ConversionJumper positions on terminal block Cord rewired for Model G0705 Mfg. since 09/09 Setup Needed for SetupUnpacking Description QtyInventory Crate Contents Figures 11 QtyNot Shown Cleanup Before cleaning, gather the followingSite Considerations Using the Included Leveling Bolt Mounting OptionsUsing Machine Mounts Mounting to Shop FloorMounting to a Workbench AssemblyTo assemble your machine Leveling Moving & Placing MachineTo move your machine into position Test Run Break-In To break in the spindleOperations Operation OverviewBasic Controls Spindle controls Model G0705 Mfg. since 09/09Head crank Cutting Speeds for High Speed Steel HSS Cutting Tools Calculating Spindle Speed for MillingTo calculate the needed spindle speed in RPM Speed Changes Tools Needed QtyTo change spindle speeds PositionCalculating Spindle Speed for Drilling Using the Drill Bit Speed ChartLubrication Suggestions To operate the micro-adjustment handwheel Spindle HeightLoading Tooling To install toolingTo remove tooling Drill Chuck Arbor Collet Adapters To install the drill chuck onto the arborTo use the drift key Depth Stop To calibrate the depth stopTable Travel Graduated DialsLongitudinal Feed Cross FeedAccessories H2689-R-8 Quick Change Collet SetG9299-10 Yuasa-Type Rotary Table G1076-52-PC. Clamping KitH8370-Power Feed for Mills G2861-Face Mill G4051-Carbide Insert for Face MillG9765-9-PC. Ball End Mill Set G5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder SetCleaning Protecting MaintenanceSchedule Lubrication Table LeadscrewsPoints requiring periodic lubrication are Items Needed QtyBelts Belt tension Model G0705 Mfg. since 09/09Service TroubleshootingSymptom Possible Cause Possible Solution To adjust the spring tension To adjust the table gibsGibs Return Spring Adjusting spring tension Tighten the black thumb knob Leadscrew BacklashWiring Wiring Safety InstructionsG0705 Wiring Diagram Electrical component locations Headstock Headstock Parts List DescriptionPCAP05 Base Base Parts List Electrical Components Breakdown and List 309Labels Breakdown and List Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY