Grizzly G0705 owner manual Safety Instructions for Machinery

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Safety Instructions for Machinery

DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.

INTENDED USE. Only use the machine for its intended purpose and only use recommended accessories. Never stand on machine, modify it for an alternative use, or outfit it with non- approved accessories.

STABLE MACHINE. Unexpected movement during operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

GUARDS & COVERS. Guards and covers can protect you from accidental contact with mov- ing parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.

REMOVING TOOLS. Never leave adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!

AWKWARD POSITIONS. Keep proper foot- ing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control dif- ficult or increase the risk of accidental injury.

DANGEROUS ENVIRONMENTS. Do not use machinery in wet locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well lighted to mini- mize risk of injury.

APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, dis- connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

CHILDREN & BYSTANDERS. Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystand- ers become a distraction.

FEED DIRECTION. Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.

SECURING WORKPIECE. When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.

UNATTENDED OPERATION. Never leave machine running while unattended. Turn machine Off and ensure all moving parts completely stop before walking away.

MAINTENANCE & INSPECTION. A machine that is not properly maintained may operate unpre- dictably. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. Regularly inspect machine for loose bolts, alignment of critical parts, binding, or any other conditions that may affect safe opera- tion. Always repair or replace damaged or mis- adjusted parts before operating machine.

EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.

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Model G0705 (Mfg. since 09/09)

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Contents Model G0705 Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Other Features Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Mill/Drills Full-Load Current Rating Power SupplyAvailability Circuit InformationVoltage Conversion Grounding RequirementsExtension Cords Minimum Gauge Size 12 AWGTo rewire the Model G0705 for 110V opera- tion 110V ConversionJumper positions on terminal block Cord rewired for Model G0705 Mfg. since 09/09 Unpacking SetupNeeded for Setup Description QtyInventory Crate Contents Figures 11 QtyNot Shown Cleanup Before cleaning, gather the followingSite Considerations Using the Included Leveling Bolt Mounting OptionsUsing Machine Mounts Mounting to Shop FloorMounting to a Workbench AssemblyTo assemble your machine Leveling Moving & Placing MachineTo move your machine into position Test Run Break-In To break in the spindleOperations Operation OverviewBasic Controls Spindle controls Model G0705 Mfg. since 09/09Head crank Cutting Speeds for High Speed Steel HSS Cutting Tools Calculating Spindle Speed for MillingTo calculate the needed spindle speed in RPM To change spindle speeds Speed ChangesTools Needed Qty PositionCalculating Spindle Speed for Drilling Using the Drill Bit Speed ChartLubrication Suggestions To operate the micro-adjustment handwheel Spindle HeightLoading Tooling To install toolingTo remove tooling Drill Chuck Arbor Collet Adapters To install the drill chuck onto the arborTo use the drift key Depth Stop To calibrate the depth stopLongitudinal Feed Table TravelGraduated Dials Cross FeedG9299-10 Yuasa-Type Rotary Table AccessoriesH2689-R-8 Quick Change Collet Set G1076-52-PC. Clamping KitG9765-9-PC. Ball End Mill Set H8370-Power Feed for MillsG2861-Face Mill G4051-Carbide Insert for Face Mill G5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder SetCleaning Protecting MaintenanceSchedule Points requiring periodic lubrication are LubricationTable Leadscrews Items Needed QtyBelts Belt tension Model G0705 Mfg. since 09/09Service TroubleshootingSymptom Possible Cause Possible Solution To adjust the spring tension To adjust the table gibsGibs Return Spring Adjusting spring tension Tighten the black thumb knob Leadscrew BacklashWiring Wiring Safety InstructionsG0705 Wiring Diagram Electrical component locations Headstock Headstock Parts List DescriptionPCAP05 Base Base Parts List Electrical Components Breakdown and List 309Labels Breakdown and List Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY