Grizzly G0705 owner manual Test Run

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Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly and 2) the stop button safety feature works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 41.

If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance.

Before starting the machine, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

To test run the machine:

1.Make sure you understand the safety instruc- tions at the beginning of the manual and that the machine is set up properly.

2.Make sure all tools and objects used during setup are cleared away from the machine.

3.Connect the machine to the power source.

Model G0705 (Mfg. since 09/09)

4.Push the EMERGENCY STOP button in, then twist it clockwise (see Figure 22) so it pops out. When the EMERGENCY STOP button pops out, the switch is reset and ready for operation.

Figure 22. Resetting the switch.

5.Verify that the machine is operating correctly by pushing the FORWARD button.

—When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises.

—Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always turn the machine off, then disconnect the machine from power when investigating or correcting potential problems.

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Contents Model G0705 Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Other Features Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Mill/Drills Availability Power SupplyFull-Load Current Rating Circuit InformationExtension Cords Grounding RequirementsVoltage Conversion Minimum Gauge Size 12 AWG110V Conversion To rewire the Model G0705 for 110V opera- tionJumper positions on terminal block Cord rewired for Model G0705 Mfg. since 09/09 Needed for Setup SetupUnpacking Description QtyInventory Crate Contents Figures 11 QtyNot Shown Before cleaning, gather the following CleanupSite Considerations Mounting Options Using the Included Leveling BoltMounting to Shop Floor Using Machine MountsMounting to a Workbench AssemblyTo assemble your machine Leveling Moving & Placing MachineTo move your machine into position Test Run To break in the spindle Break-InOperation Overview OperationsSpindle controls Model G0705 Mfg. since 09/09 Basic ControlsHead crank Cutting Speeds for High Speed Steel HSS Cutting Tools Calculating Spindle Speed for MillingTo calculate the needed spindle speed in RPM Tools Needed Qty Speed ChangesTo change spindle speeds PositionCalculating Spindle Speed for Drilling Using the Drill Bit Speed ChartLubrication Suggestions Spindle Height To operate the micro-adjustment handwheelLoading Tooling To install toolingTo remove tooling Drill Chuck Arbor Collet Adapters To install the drill chuck onto the arborTo use the drift key To calibrate the depth stop Depth StopGraduated Dials Table TravelLongitudinal Feed Cross FeedH2689-R-8 Quick Change Collet Set AccessoriesG9299-10 Yuasa-Type Rotary Table G1076-52-PC. Clamping KitG2861-Face Mill G4051-Carbide Insert for Face Mill H8370-Power Feed for MillsG9765-9-PC. Ball End Mill Set G5641-1-2-3 Blocks G9815-Parallel Set H5556-Edge Finder SetCleaning Protecting MaintenanceSchedule Table Leadscrews LubricationPoints requiring periodic lubrication are Items Needed QtyBelt tension Model G0705 Mfg. since 09/09 BeltsTroubleshooting ServiceSymptom Possible Cause Possible Solution To adjust the spring tension To adjust the table gibsGibs Return Spring Leadscrew Backlash Adjusting spring tension Tighten the black thumb knobWiring Safety Instructions WiringG0705 Wiring Diagram Electrical component locations Headstock Description Headstock Parts ListPCAP05 Base Base Parts List 309 Electrical Components Breakdown and ListLabels Breakdown and List Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY