Miller Electric OM-1589 Program 8 Aluminum, Program 7 − Aluminum, 21.2 160 305 19.6 105 300 22.2

Page 37

9-7.Program 7 − Aluminum

Wire Size/Type: 3/64” ER 5356		Gas: 100% Argon / 20-Max CFH				Gun Model: 30 Ft W ater-Cooled

IPM / MPM	Apk	Abk	PPS	PWms	Volts	COMMENTS


875	485	140	250	3.0	31.5

820	470	135	240	2.9	30.9

765	450	117	235	2.8	29.0

710	433	107	230	2.7	27.6

655	410	100	220	2.6	26.4

600	395	89	207	2.5	25.6

545	380	84	197	2.5	25.5

490	357	80	186	2.4	24.6

435	340	76	177	2.3	24.9

380	330	68	165	2.2	24.4

325	320	59	151	2.1	23.5

270	318	41	136	2.0	22.6

215	310	34	112	1.8	21.2

160	305	27	83	1.7	19.6

105	300	25	45	1.6	22.2

9-8. Program 8 – Aluminum

Wire Size/Type: 1/16” ER 5356			Gas: 100% Argon / 20-Max CFH				Gun Model: 30 Ft W ater-Cooled

IPM / MPM	Apk	Abk		PPS	PWms	Volts	COMMENTS


820	565	255		294	2.7	33.0

765	565	255		294	2.7	33.0

710	565	255		294	2.7	33.0

655	545	255		294	2.7	33.0

600	515	255		280	2.6	31.0

545	480	255		224	2.5	29.1

490	460	255		190	2.3	27.4

435	430	230		185	2.1	25.5

380	422	200		175	2.0	22.3

325	412	160		165	1.9	23.7

270	400	128		145	1.8	24.3

215	385	100		112	1.7	21.8

160	385	73		80	1.6	22.9

105	363	39		63	1.5	19.4

75	350	20		60	1.4	19.9

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Contents Processes OM-1589Description From Miller to You Table of Contents 10-2 10-111-1 11-2Standards DirectivesDeccon 11/96 Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF Information− Consignes DE Securite − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques − Definitions Disconnect input plug or power before working on machineDrive rolls can injure fingers Keep your head out of the fumesManufacturer’s Rating Label for CE Products Symbols And DefinitionsSpecifications − InstallationType of Input Welding Power Wire Feed Welding Overall WeightTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsPin Plug Information Rear Panel ConnectionsPin Pin Information Internal Connections for Air-Cooled Gun Internal Connections for Water-Cooled GunTions directly to gun hose To gun partsTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Front Panel Connections for GunWater-Cooled Guns Air-Cooled GunSetting Torque Switch Adjusting Contact Tip PositionTorque Switch Removing Top Cover of GunWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederWire Cally live when gun150 mm Open tension arm Tools Needed OM-1589Operational Terms − OperationPulse Welding Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersDual Schedule Switch Diagrams − Using the Optional Data CardData Card Terms AdapterWire feeder memory Installing Data CardCard Displays 3 seconds and the 8 programsSystem Setup Display Parameters − System SetupDisplay Setting Program 1 − Aluminum − Standard Pulse Welding ProgramsProgram 2 − Aluminum Program 4 − Aluminum Program 3 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325Program 6 − Aluminum Program 5 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFHProgram 7 − Aluminum Program 8 Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2Teach Points Explained − Teach PointsRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Serial Number Wire Feeder Date Program Number Wire Size/TypeFlowrate CFHL/min PositiveRoutine Maintenance − Maintenance and TroubleshootingFeeder Drive Assembly Maintenance Disconnect power before maintainingChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemoving Water-Cooled Contact Tip Adapter Removing Air-Cooled Contact Tip AdapterBarrel Extension Remove as shownRelease Trigger Error Display Error DisplaysNo Volt Sensed Error Display E s s OM-1589 Using Self TestDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Your distributor also gives ServiceSupport Step of the wayTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co