Miller Electric OM-1589 manual Definitions, Drive rolls can injure fingers

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SECTION 2 − DEFINITIONS

2-1. Warning Label Definitions

A		B		C
1	1.1		1.2	1.3
2	2.1	2.2		2.3
3	3.1		3.2	3.3
4	4.1
		+	+	+
5	+			6
	+
				S-178 936

A..Warning! Watch Out! There are possible hazards as shown by the symbols.

B..Drive rolls can injure fingers

C..Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects clear.

1 Electric shock can kill.

1.1Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves.

1.2Protect yourself from electric shock by insulating yourself from work and ground.

1.3Disconnect input plug or power before working on machine.

2Breathing welding fumes can be hazardous to your health.

2.1Keep your head out of the fumes.

2.2Use forced ventilation or local exhaust to remove the fumes.

2.3Use ventilating fan to remove fumes.

3Welding sparks can cause explosion or fire.

3.1Keep flammables away from welding. Don’t weld near flammables.

3.2Welding sparks can cause fires. Have a fire extinguisher nearby and have a watch person ready to use it.

3.3Do not weld on drums or any closed containers.

4Arc rays can burn eyes and injure skin.

4.1Wear hat and safety glasses. Use ear protection and button shirt collar. Use welding helmet with correct shade of filter. Wear complete body protection.

5Become trained and read the instructions before working on the machine or welding.

6Do not remove or paint over (cover) the label.

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Contents OM-1589 ProcessesDescription From Miller to You Table of Contents 11-2 10-110-2 11-1Directives StandardsDeccon 11/96 Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Securite − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Drive rolls can injure fingersManufacturer’s Rating Label for CE Products Symbols And DefinitionsWelding Overall Weight − InstallationSpecifications Type of Input Welding Power Wire FeedTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsRear Panel Connections Pin Plug InformationPin Pin Information To gun parts Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun Tions directly to gun hoseAir-Cooled Gun Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Water-Cooled GunsRemoving Top Cover of Gun Adjusting Contact Tip PositionSetting Torque Switch Torque SwitchWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederTools Needed OM-1589 Cally live when gunWire 150 mm Open tension arm− Operation Operational TermsPulse Welding Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersAdapter − Using the Optional Data CardDual Schedule Switch Diagrams Data Card Terms3 seconds and the 8 programs Installing Data CardWire feeder memory Card Displays− System Setup System Setup Display ParametersDisplay Setting − Standard Pulse Welding Programs Program 1 − AluminumProgram 2 − Aluminum 24.5 435 325 Program 3 − AluminumProgram 4 − Aluminum Gas 100% Argon / 20-Max CFHGas 100% Argon / 20-45 CFH Program 5 − AluminumProgram 6 − Aluminum 23.2 490 29021.2 160 305 19.6 105 300 22.2 Program 8 AluminumProgram 7 − Aluminum 875 485 140 250 31.5 820 470 135 240 30.9 765 450Teach Points Explained − Teach PointsRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Positive Date Program Number Wire Size/TypeSerial Number Wire Feeder Flowrate CFHL/minDisconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Feeder Drive Assembly MaintenanceChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemove as shown Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Barrel ExtensionError Displays Release Trigger Error DisplayNo Volt Sensed Error Display E s s OM-1589 Using Self TestTrouble Remedy TroubleshootingDisconnect power before troubleshooting Filter, and clean fittingsOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Step of the way ServiceYour distributor also gives SupportTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co