Miller Electric OM-1589 manual Barrel Assembly

Page 58

.Hardware is common and

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800 434-A

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Figure 13-5. Barrel Assembly

 

 

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 13-5. Barrel Assembly (Fig 13-6 Item 48)

 

 

 

 

 

 

 

. .

1 . . . .

. . . . . . . .

. 144 862

. . EXTENSION, nozzle (XRM-15A & 30A models)

. . . 1

. .

2 . . . .

. . . . . . . .

. 156 821

. . EXTENSION, barrel 2.875 lg (XRM-15A & 30A models)

. . . 1

. .

3 . . . .

. . . . . . .

136 171

. . TIP, contact .025/31 wire

. . . 1

. .

3 . . . .

. . . . . . .

135 427

. . TIP, contact .030/36 wire

. . . 1

. .

3 . . . .

. . . . . . .

135 428

. . TIP, contact .030/41 wire

. . . 1

. .

3 . . . .

. . . . . . .

147 314

. . TIP, contact .035/41 wire

. . . 1

. .

3 . . . .

. . . . . . . .

. 135 430

. . TIP, contact .035/52 wire

. . . 1

. .

3 . . . .

. . . . . . .

135 429

. . TIP, contact .047/52 wire

. . . 1

. .

3 . . . .

. . . . . . . .

. 135 424

. . TIP, contact .047/61 wire

. . . 1

. .

3 . . . .

. . . . . . .

135 426

. . TIP, contact .062/73 wire

. . . 1

. .

3 . . . .

. . . . . . .

135 425

. . TIP, contact .062/81 wire

. . . 1

. .

. . . . . . .

. . . . . . . .

. 136 821

. . WRENCH, nut tube contact

. . . 1

. .

. . . . . . .

. . . . . . . .

. 166 575

. . WRENCH, hex .078 across the flat

. . . 1

. .

. . . . . . .

. . . . . . . .

. 000 950

. . FITTING, hose brs coupler .625

. . . 1

. .

4 . . . .

. . . . . . . .

. 136 748

. . NUT, .375-24 stl

. . . 1

. .

5 . . . .

. . . . . . . .

. 136 683

. . LINER, teflon .045-1/16 wire x 6.875 lg

. . . 1

. .

5 . . . .

. . . . . . . .

. 136 682

. . LINER, teflon .023-.035 wire x 6.875 lg

. . . 1

. .

6 . . . .

. . . . . . . .

. 164 421

. . ADAPTER, contact tube (XRM-15A & 30A models)

. . . 1

. .

7 . . . .

. . . . . . . .

. 164 485

. . O-RING .176 ID x .070CS (XRM-15A & 30A models)

. . . 2

. .

8 . . . .

. . . . . . . .

. 604 612

. . SCREW, set 8-32 x .125 cup pt sch stl (XRM-15A & 30A models) . . . .

. . . 1

. .

9 . . . .

. . . . . . . .

. 164 422

. . TUBE, head (XRM-15A & 30A models)

. . . 1

. . 10 . . .

. . . . . . . .

. 058 685

. . NUT, 1.000-8 nyl (XRM-15A & 30A models)

. . . 1

. . 11 . . .

. . . . . . . .

. 602 172

. . SCREW, set 10-32 x .187 cup pt sch stl (XRM-15A & 30A models) . . .

. . . 1

. . 12 . . .

. . . . . . . .

. 164 423

. . ADAPTER, tube head (XRM-15A & 30A models)

. . . 1

. . 13 . . .

. . . . . . . .

. 134 800

. . O-RING, .614 ID x .070CS

. . . 2

. . 14 . . .

. . . . . . . .

. 132 985

. . MANIFOLD, water (XRM-15W & 30W models)

. . . 1

. . 15 . . .

. . . . . . . .

. 175 946

. . O-RING, .176 ID x .070CS (XRM-15W & 30W models)

. . . 2

. . 16 . . .

. . . . . . . .

. 135 128

. . SCREW, cap stl sch 6-32 x 1.000 (XRM-15W & 30W models)

. . . 2

OM-1589 Page 52

Image 58
Contents Processes OM-1589Description From Miller to You Table of Contents 11-1 10-110-2 11-2Standards DirectivesDeccon 11/96 Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symboles− Consignes DE Securite − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Drive rolls can injure fingers Disconnect input plug or power before working on machine− Definitions Keep your head out of the fumesSymbols And Definitions Manufacturer’s Rating Label for CE ProductsType of Input Welding Power Wire Feed − InstallationSpecifications Welding Overall WeightTypical Water-Cooled System Connections Tools Needed 16, 5/8, 11/16, 3/4Pin Plug Information Rear Panel ConnectionsPin Pin Information Tions directly to gun hose Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun To gun partsWater-Cooled Guns Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Air-Cooled GunTorque Switch Adjusting Contact Tip PositionSetting Torque Switch Removing Top Cover of GunInstalling Wire Spool Wire Spool Top Cover Pressure Roll Assembly Gun Contact TipThreading Welding Wire Through Feeder Hub Tension Adjustment150 mm Open tension arm Cally live when gunWire Tools Needed OM-1589Operational Terms − OperationPulse Welding Terms Front Panel Controls Side and Rear Panel Controls Gun Controls− Setting Sequence Parameters Sequence Parameters in a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairData Card Terms − Using the Optional Data CardDual Schedule Switch Diagrams AdapterCard Displays Installing Data CardWire feeder memory 3 seconds and the 8 programsSystem Setup Display Parameters − System SetupDisplay Setting Program 1 − Aluminum − Standard Pulse Welding ProgramsProgram 2 − Aluminum Gas 100% Argon / 20-Max CFH Program 3 − AluminumProgram 4 − Aluminum 24.5 435 32523.2 490 290 Program 5 − AluminumProgram 6 − Aluminum Gas 100% Argon / 20-45 CFH875 485 140 250 31.5 820 470 135 240 30.9 765 450 Program 8 AluminumProgram 7 − Aluminum 21.2 160 305 19.6 105 300 22.2− Teach Points Teach Points ExplainedRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Flowrate CFHL/min Date Program Number Wire Size/TypeSerial Number Wire Feeder PositiveFeeder Drive Assembly Maintenance − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingGun Drive Assembly Maintenance Changing Gun Contact Tip and LinerBarrel Extension Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Remove as shownRelease Trigger Error Display Error DisplaysNo Volt Sensed Error Display Using Self Test E s s OM-1589Filter, and clean fittings TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1589 − Electrical Diagram Circuit Diagram184 771-A Circuit Diagram For Gun OM-1589 Main Assembly ListPLG1 PLG81 Motor & Wire Drive Motor & Wire Drive -1 ItemPanel, Front w/Components Panel, Front w/Components -1 ItemPC60 PC40Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models 34 33 13−5 48Fig Includes Item133 Item Dia Part Mkgs Description Quantity Support ServiceYour distributor also gives Step of the wayMiller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-Miller