Miller Electric OM-1589 manual System Setup Display Parameters, Display Setting

Page 33

SECTION 8 − SYSTEM SETUP

8-1. System Setup Display Parameters

NOTE

See Menu Guide for detailed programming steps.

Display Setting

Notes

 

 

>System *

Select the process the welding power source is able to do.

 

 

>Range *

Welding power source minimum and maximum voltage values are always needed. Amperage values are required for

 

pulse welding. Set values to match welding power source ranges.

 

 

>Security♦

With lock on, volts or trim and ipm range of change can be restricted.

 

 

>Access♦

When on, restricts use of setup screens.

 

 

>Mig Type

Default is Off. Set to On only for older CV welding power source without voltage feedback at 14-socket receptacle.

 

 

>Voltage

Default is 14-pin receptacle. Use V. Sense when more than 50 ft (15m) of weld cable is used (including gun cable

 

length).

 

 

>Arc Start**

Use Hot Start only with 450 Ampere Inverter Model welding power source and large diameter wires. The arc starts in

 

CV and switches to CC.

 

 

>Dual Schedule

See Section 6-2.

 

 

>Trigger

When on, trigger can be used to switch between programs that have at least 0.2 seconds of preflow time programmed.

 

 

>Remote

When on, a DSS-10 can be used to change Volts or Trim, IPM, or Prg depending on where the front panel display > is.

 

 

>Arc Time

Displays accumulated arc time and cycles.

 

 

>Self Test

See Section 11-8.

 

 

>Wire Feed

Choose to display inches per minute or meters per minute and motor type, but installed motor must match selection.

 

 

>Memory

Program Reset: unit defaults to original factory setting for the last active program. Setup information does not change.

 

If setup card is in card slot, program will be loaded from card.

 

System Reset: unit defaults to original factory settings for all programs and setup excluding System, Arc Time, and

 

Model. If setup card is in card slot, program will be loaded from card.

 

 

>Shutdown

When on, the system immediately shuts down if no arc voltage is sensed. When off, wire feeds even if no arc voltage

 

is sensed.

 

 

>Name

When on, optional data card programs can be named.

 

 

>Gas Flow♦♦

Setting must be Meter Off if option is not installed.

 

 

>Software

Know this when talking with service personnel.

*Automatically set if power source data card is used.

♦ Can be used only when optional data card is inserted.

**Selection does not appear on display when MIG Only is System choice.

♦♦Must remain set to Meter Off if option is not installed to prevent system error.

OM-1589 Page 27

Page 32 Page 34
Image 33
Page 32 Page 34
Contents OM-1589 ProcessesDescription From Miller to You Table of Contents 10-2 10-111-1 11-2Directives StandardsDeccon 11/96 Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF Information− Consignes DE Securite − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques − Definitions Disconnect input plug or power before working on machineDrive rolls can injure fingers Keep your head out of the fumesManufacturer’s Rating Label for CE Products Symbols And DefinitionsSpecifications − InstallationType of Input Welding Power Wire Feed Welding Overall WeightTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsRear Panel Connections Pin Plug InformationPin Pin Information Internal Connections for Air-Cooled Gun Internal Connections for Water-Cooled GunTions directly to gun hose To gun partsTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Front Panel Connections for GunWater-Cooled Guns Air-Cooled GunSetting Torque Switch Adjusting Contact Tip PositionTorque Switch Removing Top Cover of GunWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederWire Cally live when gun150 mm Open tension arm Tools Needed OM-1589− Operation Operational TermsPulse Welding Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersDual Schedule Switch Diagrams − Using the Optional Data CardData Card Terms AdapterWire feeder memory Installing Data CardCard Displays 3 seconds and the 8 programs− System Setup System Setup Display ParametersDisplay Setting − Standard Pulse Welding Programs Program 1 − AluminumProgram 2 − Aluminum Program 4 − Aluminum Program 3 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325Program 6 − Aluminum Program 5 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFHProgram 7 − Aluminum Program 8 Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2Teach Points Explained − Teach PointsRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Serial Number Wire Feeder Date Program Number Wire Size/TypeFlowrate CFHL/min PositiveRoutine Maintenance − Maintenance and TroubleshootingFeeder Drive Assembly Maintenance Disconnect power before maintainingChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemoving Water-Cooled Contact Tip Adapter Removing Air-Cooled Contact Tip AdapterBarrel Extension Remove as shownError Displays Release Trigger Error DisplayNo Volt Sensed Error Display E s s OM-1589 Using Self TestDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Your distributor also gives ServiceSupport Step of the wayTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co
Top Page Image Contents