Miller Electric OM-1589 manual PLG81

Page 54

Item

Dia.

 

Part

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 13-1. Main Assembly (Continued)

 

 

 

 

 

 

 

52 . . .

PC80 . .

. 182 299

. . CIRCUIT CARD, HF filter

. . . 1

. . . . . .

PLG81

.

. 115 093

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG82

.

. 158 720

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG83

.

. 115 092

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG89

.

. 131 054

. . CONNECTOR & SOCKETS

. . . 1

53 . . .

. S2 . . .

. 011 770

. . SWITCH, tgl SPDT 6A 125VAC

. . . 1

54 . . .

. CB1 . . . 011 310

. . CIRCUIT BREAKER, man reset 1P 3A 250VAC

. . . 1

55

. 605 970

. . WASHER, shldr .252 ID nyl

. . . 5

56

. 105 567

. . SKID, base

. . . 2

57

. 176 357

. . HOSE, SAE .187 ID x .410 OD x 21.000

. . . 1

58

. 089 120

. . CLAMP, hose .375-.450clp dia slfttng

. . . 2

59 . . .

GS1 . . . 125 785

. . VALVE, 24VAC 2way custom port 1/8 orf

. . . 1

60 . PLG10,24 . 168 675

. . CABLE, ribbon 34posn

. . . 1

61 . . .

PC10 . .

. 163 526

. . CIRCUIT CARD, processor w/proms

. . . 1

. . . . . .

PLG11 . . 115 092

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG13

.

. 163 467

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG15

.

. 153 501

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG17

.

. 115 093

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG18

.

. 162 382

. . CONNECTOR & SOCKETS

. . . 1

62 . . .

PC50 . .

. 189 124

. . CIRCUIT CARD, interface

. . . 1

. . . . . .

PLG51

.

. 158 720

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG52

.

. 158 719

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG53

.

. 131 204

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG54

.

. 148 439

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG55

.

. 115 092

. . CONNECTOR & SOCKETS

. . . 1

63 . PLG12,50 . 168 673

. . CABLE, ribbon 14posn

. . . 1

64 . PLG16,41 . 168 674

. . CABLE, ribbon 24posn

. . . 1

65

. 117 496

. . WASHER, flat .312 ID fbr

. . . 2

66

. 117 498

. . TERMINAL, pwr weld

. . . 1

67

. 010 910

. . WASHER, flat .406 ID stl

. . . 2

68

. 075 150

. . WASHER, shldr .406 ID nyl

. . . 1

69 . . .

RC70

. . 048 282

. . CONNECTOR w/SOCKETS

. . . 1

70

. 163 314

. . INSULATOR, terminal

. . . 1

71

. 163 685

. . BUS BAR, water

. . . 1

72

. 163 694

. . ADAPTER, terminal water/electrode

. . . 1

73

. Fig 13-3

. . PANEL, front w/components

. . . 1

74

♦♦089 120

. . CLAMP, hose .375-.450clp dia slfttng

. . . 1

75

♦♦166 412

. . HOSE, water in

. . . 1

76

. 601 872

. . NUT, .375-16 stl

. . . 1

77

. 602 213

. . WASHER, lock .380 ID stl split

. . . 1

78

. 089 573

. . PLATE, keeper link-lock

. . . 2

79

. 010 493

. . BUSHING, snap-in nyl .625 ID x .875mtg hole

. . . 1

80

. Fig 13-2

. . MOTOR & WIRE DRIVE

. . . 1

81

. 112 167

. . INSULATOR, door

. . . 1

82

. 089 572

. . CATCH, link-lock

. . . 2

. . . . . .

PLG101

. 115 092

. . CONNECTOR & SOCKETS

. . . 1

. . . . . .

PLG105

. 115 094

. . CONNECTOR & SOCKETS

. . . 1

. . . . . . . . . . . . . . .

. 043 661

. . CORD, adapter 60M to XMT & Maxtron 450

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

♦OPTIONAL

♦♦Part of 166 130 Optional Water Flow Shut Down Switch.

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

OM-1589 Page 48

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Page 53 Page 55
Contents OM-1589 ProcessesDescription From Miller to You Table of Contents 11-1 10-110-2 11-2Directives StandardsDeccon 11/96 Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symboles− Consignes DE Securite − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Drive rolls can injure fingers Disconnect input plug or power before working on machine− Definitions Keep your head out of the fumesSymbols And Definitions Manufacturer’s Rating Label for CE ProductsType of Input Welding Power Wire Feed − InstallationSpecifications Welding Overall WeightTypical Water-Cooled System Connections Tools Needed 16, 5/8, 11/16, 3/4Rear Panel Connections Pin Plug InformationPin Pin Information Tions directly to gun hose Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun To gun partsWater-Cooled Guns Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Air-Cooled GunTorque Switch Adjusting Contact Tip PositionSetting Torque Switch Removing Top Cover of GunInstalling Wire Spool Wire Spool Top Cover Pressure Roll Assembly Gun Contact TipThreading Welding Wire Through Feeder Hub Tension Adjustment150 mm Open tension arm Cally live when gunWire Tools Needed OM-1589− Operation Operational TermsPulse Welding Terms Front Panel Controls Side and Rear Panel Controls Gun Controls− Setting Sequence Parameters Sequence Parameters in a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairData Card Terms − Using the Optional Data CardDual Schedule Switch Diagrams AdapterCard Displays Installing Data CardWire feeder memory 3 seconds and the 8 programs− System Setup System Setup Display ParametersDisplay Setting − Standard Pulse Welding Programs Program 1 − AluminumProgram 2 − Aluminum Gas 100% Argon / 20-Max CFH Program 3 − AluminumProgram 4 − Aluminum 24.5 435 32523.2 490 290 Program 5 − AluminumProgram 6 − Aluminum Gas 100% Argon / 20-45 CFH875 485 140 250 31.5 820 470 135 240 30.9 765 450 Program 8 AluminumProgram 7 − Aluminum 21.2 160 305 19.6 105 300 22.2− Teach Points Teach Points ExplainedRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Flowrate CFHL/min Date Program Number Wire Size/TypeSerial Number Wire Feeder PositiveFeeder Drive Assembly Maintenance − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingGun Drive Assembly Maintenance Changing Gun Contact Tip and LinerBarrel Extension Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Remove as shownError Displays Release Trigger Error DisplayNo Volt Sensed Error Display Using Self Test E s s OM-1589Filter, and clean fittings TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1589 − Electrical Diagram Circuit Diagram184 771-A Circuit Diagram For Gun OM-1589 Main Assembly ListPLG1 PLG81 Motor & Wire Drive Motor & Wire Drive -1 ItemPanel, Front w/Components Panel, Front w/Components -1 ItemPC60 PC40Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models 34 33 13−5 48Fig Includes Item133 Item Dia Part Mkgs Description Quantity Support ServiceYour distributor also gives Step of the wayMiller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-Miller
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