Miller Electric OM-1589 Removing Top Cover of Gun, Adjusting Contact Tip Position, Torque Switch

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3-9. Removing Top Cover of Gun

1

1 Top Cover

Push back and lift off as shown.

To reinstall cover, set rear of cover in gun, and push cover back, down, and forward until it clicks into posi- tion.

800 942

3-10. Adjusting Contact Tip Position

3

3

4

 

2

2

1

 

 

1

 

4

Water-Cooled Model

Air-Cooled Model

1Contact Tip

2Nozzle

Adjusting barrel changes contact tip location from 1/16 in (1.6 mm) out beyond end of nozzle to 1/4 in (6.3 mm) inside nozzle.

3Jam Nut

4Barrel

To change contact tip location, loos- en jam nut, and turn barrel. Tighten jam nut.

Ref. 150 434 / Ref. 150 431

3-11. Setting Torque Switch

1 Torque Switch

Use switch to select the force used to push wire. The up position is for high force, or torque. The down po- sition is for low force, or torque.

Use low position for .030 in (0.8 mm) Aluminum wire. Use high posi- tion for all other wire.

If welding wire appears to be kinked, nicked, or damaged, place switch in low torque position.

1

Ref. 800 690-A

OM-1589 Page 16

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Contents Processes OM-1589Description From Miller to You Table of Contents 11-1 10-110-2 11-2Standards DirectivesDeccon 11/96 Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symboles− Consignes DE Securite − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Drive rolls can injure fingers Disconnect input plug or power before working on machine− Definitions Keep your head out of the fumesSymbols And Definitions Manufacturer’s Rating Label for CE ProductsType of Input Welding Power Wire Feed − InstallationSpecifications Welding Overall WeightTypical Water-Cooled System Connections Tools Needed 16, 5/8, 11/16, 3/4Pin Plug Information Rear Panel ConnectionsPin Pin Information Tions directly to gun hose Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun To gun partsWater-Cooled Guns Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Air-Cooled GunTorque Switch Adjusting Contact Tip PositionSetting Torque Switch Removing Top Cover of GunInstalling Wire Spool Wire Spool Top Cover Pressure Roll Assembly Gun Contact TipThreading Welding Wire Through Feeder Hub Tension Adjustment150 mm Open tension arm Cally live when gunWire Tools Needed OM-1589Operational Terms − OperationPulse Welding Terms Front Panel Controls Side and Rear Panel Controls Gun Controls− Setting Sequence Parameters Sequence Parameters in a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairData Card Terms − Using the Optional Data CardDual Schedule Switch Diagrams AdapterCard Displays Installing Data CardWire feeder memory 3 seconds and the 8 programsSystem Setup Display Parameters − System SetupDisplay Setting Program 1 − Aluminum − Standard Pulse Welding ProgramsProgram 2 − Aluminum Gas 100% Argon / 20-Max CFH Program 3 − AluminumProgram 4 − Aluminum 24.5 435 32523.2 490 290 Program 5 − AluminumProgram 6 − Aluminum Gas 100% Argon / 20-45 CFH875 485 140 250 31.5 820 470 135 240 30.9 765 450 Program 8 AluminumProgram 7 − Aluminum 21.2 160 305 19.6 105 300 22.2− Teach Points Teach Points ExplainedRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Flowrate CFHL/min Date Program Number Wire Size/TypeSerial Number Wire Feeder PositiveFeeder Drive Assembly Maintenance − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingGun Drive Assembly Maintenance Changing Gun Contact Tip and LinerBarrel Extension Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Remove as shownRelease Trigger Error Display Error DisplaysNo Volt Sensed Error Display Using Self Test E s s OM-1589Filter, and clean fittings TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1589 − Electrical Diagram Circuit Diagram184 771-A Circuit Diagram For Gun OM-1589 Main Assembly ListPLG1 PLG81 Motor & Wire Drive Motor & Wire Drive -1 ItemPanel, Front w/Components Panel, Front w/Components -1 ItemPC60 PC40Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models 34 33 13−5 48Fig Includes Item133 Item Dia Part Mkgs Description Quantity Support ServiceYour distributor also gives Step of the wayMiller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-Miller