Miller Electric OM-1589 manual PC60, PC40

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.Hardware is common and

not available unless listed.	4
not available unless listed.
	3
1	PC60
1
	2

5

PC40

6

					7
				8		800 113-B
				Figure 13-4. Panel, Side w/Components
Item		Dia.	Part
	No.	Mkgs.	No.	Description		Quantity
				Figure 13-4. Panel, Side w/Components (Fig 13-1 Item 16)

. . .	1 . . .	. . . . . . . . . .	. . . . .	147 139 . . .	TAPE, adh acrylic double sided .010 x .500 x 3.000	. . . 2
. . .	2 . . .	. . . . . . . . . .	. . . . .	155 024 . . .	LENS, clear anti-glare	. . . 1
. . .	3 . . .	. . . . . . . . . .	. . . . .	154 933 . . .	PANEL, inner control	. . . 1
. . . 4 . . . . . PC60 .			. . . . .	156 623 . . .	CIRCUIT CARD, data card	. . . 1
. . .	. . . . . .	. . PLG60		153 501 . . .	CONNECTOR & SOCKETS	. . . 1
. . . 5 . . . . . PC40 .			. . . . .	158 160 . . .	CIRCUIT CARD, side display	. . . 1
. . .	6 . . .	. . . . . . . . . .	. . . . .	144 844 . . .	STAND-OFF, 6-32 x .875 lg	. . . 4
. . .	7 . . .	. . . . . . . . . .	. . . . .	154 109 . . .	PLATE, ident inner control	. . . 1
. . .	8 . . .	. . . . . . . . . .	. . . . .	153 169 . . .	ACTUATOR, switch	. . . 4

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1589 Page 51

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Contents OM-1589 ProcessesDescription From Miller to You Table of Contents 10-2 10-111-1 11-2Directives StandardsDeccon 11/96 Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF Information− Consignes DE Securite − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques − Definitions Disconnect input plug or power before working on machineDrive rolls can injure fingers Keep your head out of the fumesManufacturer’s Rating Label for CE Products Symbols And DefinitionsSpecifications − InstallationType of Input Welding Power Wire Feed Welding Overall WeightTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsRear Panel Connections Pin Plug InformationPin Pin Information Internal Connections for Air-Cooled Gun Internal Connections for Water-Cooled GunTions directly to gun hose To gun partsTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Front Panel Connections for GunWater-Cooled Guns Air-Cooled GunSetting Torque Switch Adjusting Contact Tip PositionTorque Switch Removing Top Cover of GunWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederWire Cally live when gun150 mm Open tension arm Tools Needed OM-1589− Operation Operational TermsPulse Welding Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersDual Schedule Switch Diagrams − Using the Optional Data CardData Card Terms AdapterWire feeder memory Installing Data CardCard Displays 3 seconds and the 8 programs− System Setup System Setup Display ParametersDisplay Setting − Standard Pulse Welding Programs Program 1 − AluminumProgram 2 − Aluminum Program 4 − Aluminum Program 3 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325Program 6 − Aluminum Program 5 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFHProgram 7 − Aluminum Program 8 Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2Teach Points Explained − Teach PointsRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Serial Number Wire Feeder Date Program Number Wire Size/TypeFlowrate CFHL/min PositiveRoutine Maintenance − Maintenance and TroubleshootingFeeder Drive Assembly Maintenance Disconnect power before maintainingChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemoving Water-Cooled Contact Tip Adapter Removing Air-Cooled Contact Tip AdapterBarrel Extension Remove as shownError Displays Release Trigger Error DisplayNo Volt Sensed Error Display E s s OM-1589 Using Self TestDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Your distributor also gives ServiceSupport Step of the wayTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co