Miller Electric OM-1589 manual Item Dia Part Mkgs Description Quantity

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Item Dia.		Part
No.	Mkgs.	No.	Description	Quantity
			Figure 13-6. XRM-A & W Guns (Continued)

. . 48	. . . . . . . . . . . .	Fig 13-5	. . BARREL ASSEMBLY	. . . 1
. . 49	. . . . . . . . . . . .	137 495	. . FITTING, connection power weld (XRM-15A & 30A models)	. . . 1
. . 50	. . . . . . . . . . . .	141 694	. . SCREW, set stl sch .312-18 x .375 cone point (XRM-15A & 30A models) . 1
. . 51	. . . . . . . . . . . .	137 476	. . CABLE, power/water out 15ft (XRM-15W model)	. . . 1
. . 51	. . . . . . . . . . . .	137 477	. . CABLE, power/water out 30ft (XRM-30W model)	. . . 1
. . 52	. . . . . . . . . . . .	133 362	. . STRAIN RELIEF, cable	. . . 1
. . 53	. . . . R4 . . . . 163 683		. . SWITCH, rotary 3posn 1P	. . . 1
. . 54	. . . . . . . . . . . .	161 776	. . WASHER, non-turn	. . . 1
. . 55	. . . . . . . . . . . .	175 731	. . WASHER, anti-turn	. . . 1
. . 56	. . . . . . . . . . . .	602 169	. . SCREW, set 8-32 x .187 cup pt sch stl	. . . 1
. . 57	. . . . . . . . . . . .	163 679	. . KNOB, control inc & dec .140 shaft x 1.125 OD	. . . 1
. . 58	. . . . . . . . . . . .	164 590	. . CASE, gun RH	. . . 1
. . 59	. . . PB1 . . . .	000 369	. . SWITCH, lim 10A 125/250VAC DPST plgr	. . . 1
. . 60	. . . . . . . . . . . .	183 884	. . SPRING, cprsn .240 OD x .026 wire x 1.000	. . . 1
. . 61	. . . . . . . . . . . .	184 101	. . WASHER, shldr	. . . 1
. . 62	. . . . . . . . . . . .	135 647	. . NUT, 8-32 brs	. . . 3
. . 63	. . . . . . . . . . . .	162 042	. . CONTACT, current pick-up	. . . 1
. . 64	. . . . . . . . . . . .	602 198	. . WASHER, lock stl split No. 6	. . . 1
. . 65	. . . . . . . . . . . .	134 624	. . BEARING, flg nyl .140 ID x .187 OD x .375flg x .031thk	. . . 2

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

OM-1589 Page 56

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Contents Description OM-1589Processes From Miller to You Table of Contents 11-1 10-110-2 11-2Deccon 11/96 DirectivesStandards Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symboles− Consignes DE Securite − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Drive rolls can injure fingers Disconnect input plug or power before working on machine− Definitions Keep your head out of the fumesSymbols And Definitions Manufacturer’s Rating Label for CE ProductsType of Input Welding Power Wire Feed − InstallationSpecifications Welding Overall WeightTypical Water-Cooled System Connections Tools Needed 16, 5/8, 11/16, 3/4Pin Pin Information Rear Panel ConnectionsPin Plug Information Tions directly to gun hose Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun To gun partsWater-Cooled Guns Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Air-Cooled GunTorque Switch Adjusting Contact Tip PositionSetting Torque Switch Removing Top Cover of GunInstalling Wire Spool Wire Spool Top Cover Pressure Roll Assembly Gun Contact TipThreading Welding Wire Through Feeder Hub Tension Adjustment150 mm Open tension arm Cally live when gunWire Tools Needed OM-1589Pulse Welding Terms − OperationOperational Terms Front Panel Controls Side and Rear Panel Controls Gun Controls− Setting Sequence Parameters Sequence Parameters in a Program− Setting Dual Schedule Parameters Selecting Dual Schedule PairData Card Terms − Using the Optional Data CardDual Schedule Switch Diagrams AdapterCard Displays Installing Data CardWire feeder memory 3 seconds and the 8 programsDisplay Setting − System SetupSystem Setup Display Parameters Program 2 − Aluminum − Standard Pulse Welding ProgramsProgram 1 − Aluminum Gas 100% Argon / 20-Max CFH Program 3 − AluminumProgram 4 − Aluminum 24.5 435 32523.2 490 290 Program 5 − AluminumProgram 6 − Aluminum Gas 100% Argon / 20-45 CFH875 485 140 250 31.5 820 470 135 240 30.9 765 450 Program 8 AluminumProgram 7 − Aluminum 21.2 160 305 19.6 105 300 22.2− Teach Points Teach Points ExplainedRedefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Flowrate CFHL/min Date Program Number Wire Size/TypeSerial Number Wire Feeder PositiveFeeder Drive Assembly Maintenance − Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingGun Drive Assembly Maintenance Changing Gun Contact Tip and LinerBarrel Extension Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Remove as shownNo Volt Sensed Error Display Error DisplaysRelease Trigger Error Display Using Self Test E s s OM-1589Filter, and clean fittings TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1589 − Electrical Diagram Circuit Diagram184 771-A Circuit Diagram For Gun OM-1589 Main Assembly ListPLG1 PLG81 Motor & Wire Drive Motor & Wire Drive -1 ItemPanel, Front w/Components Panel, Front w/Components -1 ItemPC60 PC40Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models 34 33 13−5 48Fig Includes Item133 Item Dia Part Mkgs Description Quantity Support ServiceYour distributor also gives Step of the wayMiller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-Miller