Miller Electric OM-1589 manual Front Panel Controls

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4-3. Front Panel Controls

1

2

3

4 5

6

800 687-A

1Display

2Parameter Select Button

Press button to move > on display.

3 Display Control Knob

Turn knob to change parameter pointed to by

>.

Turning knob one click causes Trim (arc length) to increase/decrease by one or Volt to increase/decrease by 0.1.

When IPM is selected, turning knob one click causes wire feed speed (IPM) to increase/ decrease by one inch per minute.

When Prg # is selected, turning knob one click causes program number (Prg #) to in- crease/decrease by one.

The program number cannot be changed

while welding, with exception of Dual Sched- ule Mode (see Section 6-1).

Pulse is a default setting. To change type of process (Pulse, Adaptive Pulse, or MIG) use side panel controls.

4 Jog Button

Push to momentarily feed welding wire with- out energizing welding circuit or shielding gas valve.

Jog speed is varied using the Display Con- trol knob while Jog button is pressed. Default setting is 200 IPM.

5 Purge Button

Push to momentarily energize gas valve without energizing the welding circuit.

Holding the Jog and Purge buttons at the same time will display pulse parameters on the side panel display.

6 Trigger Hold Button And Indicator Light

Trigger Hold can be set on a per program ba- sis. Indicator light comes on for programs where this feature is active.

To weld without holding gun trigger through- out weld cycle, press and release button to turn on indicator light.

To start weld cycle and feed welding wire, press and release gun trigger within the first three seconds after an arc has been struck. If gun trigger is not released within the first three seconds after arc initiation, trigger hold stops, but is still active for next weld cycle. To end weld cycle, press and release gun trig- ger.

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Contents OM-1589 ProcessesDescription From Miller to You Table of Contents 11-2 10-110-2 11-1Directives StandardsDeccon 11/96 Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Securite − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Drive rolls can injure fingersManufacturer’s Rating Label for CE Products Symbols And DefinitionsWelding Overall Weight − InstallationSpecifications Type of Input Welding Power Wire FeedTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsRear Panel Connections Pin Plug InformationPin Pin Information To gun parts Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun Tions directly to gun hoseAir-Cooled Gun Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Water-Cooled GunsRemoving Top Cover of Gun Adjusting Contact Tip PositionSetting Torque Switch Torque SwitchWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederTools Needed OM-1589 Cally live when gunWire 150 mm Open tension arm− Operation Operational TermsPulse Welding Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersAdapter − Using the Optional Data CardDual Schedule Switch Diagrams Data Card Terms3 seconds and the 8 programs Installing Data CardWire feeder memory Card Displays− System Setup System Setup Display ParametersDisplay Setting − Standard Pulse Welding Programs Program 1 − AluminumProgram 2 − Aluminum 24.5 435 325 Program 3 − AluminumProgram 4 − Aluminum Gas 100% Argon / 20-Max CFHGas 100% Argon / 20-45 CFH Program 5 − AluminumProgram 6 − Aluminum 23.2 490 29021.2 160 305 19.6 105 300 22.2 Program 8 AluminumProgram 7 − Aluminum 875 485 140 250 31.5 820 470 135 240 30.9 765 450Teach Points Explained − Teach PointsRedefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Positive Date Program Number Wire Size/TypeSerial Number Wire Feeder Flowrate CFHL/minDisconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Feeder Drive Assembly MaintenanceChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemove as shown Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Barrel ExtensionError Displays Release Trigger Error DisplayNo Volt Sensed Error Display E s s OM-1589 Using Self TestTrouble Remedy TroubleshootingDisconnect power before troubleshooting Filter, and clean fittingsOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Step of the way ServiceYour distributor also gives SupportTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co