Miller Electric OM-1589 manual Panel, Front w/Components -1 Item

Page 56

.Hardware is common and

not available unless listed.

 

8

 

 

7

 

See Fig 13-1

6

3

Item 19

5

2

 

4

1

 

 

PC20

 

 

 

 

21

 

 

 

9

 

 

 

20

 

 

 

 

10

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

15

 

 

 

 

 

18

17

16

 

 

 

 

 

 

 

800 960

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 13-3. Panel, Front w/Components

 

 

Item

Dia.

Part

 

 

 

 

 

No.

Mkgs.

 

No.

 

Description

Quantity

 

 

 

 

 

Figure 13-3. Panel, Front w/Components (Fig 13-1 Item 73)

 

. .

1 . . .

. . . . . . .

. . . 164 964

. .

FITTING, mtg switch flow

. . . . . . . . . . . . 1

. . 2 . . . . FS1 .

. . . 163 603

. .

SWITCH, flow piston SPST

. . . . . . . . . . . . 1

. .

3 . . .

. . . . . . .

. . . 010 295

. .

FITTING, pipe brs elbow M 1/4NPT x .625-18 LH

. . . . . . . . . . . . 1

. .

. . . . . .

. . . . . . .

. . . 173 258

. .

INSULATOR, water flow switch

. . . . . . . . . . . . 1

. .

. . . . . .

. . . . . . .

. . . 605 798

. .

WASHER, shldr .168 ID nyl

. . . . . . . . . . . . 1

. .

4 . . .

. . . . . . .

. . . .

147 139

. .

TAPE, adh double sided .010 x .500 x 3.000

. . . . . . . . . . . . 2

. . 5 . . .

. . . . . . .

. . . .

164 842

. .

METER LENS, w/gasket

. . . . . . . . . . . . 1

. .

6 . . .

. . . . . . .

. . . .

167 633

. .

WASHER, shldr .612 ID nyl

. . . . . . . . . . . . 1

. .

7 . . .

. . . . . . .

. . . .

159 264

. .

RING, rtng ext .625 shaft grv x .045thk

. . . . . . . . . . . . 1

. .

8 . . .

. . . . . . .

. . . .

144 844

. .

STAND-OFF, 6-32 x .875 lg

. . . . . . . . . . . . 7

. . 9 . . . PC20

. . . .

161 440

. .

CIRCUIT CARD, schd front

. . . . . . . . . . . . 1

. .

. . . . . .

PLG25

. . .

148 439

. .

CONNECTOR & SOCKETS

. . . . . . . . . . . . 1

. .

. . . . . .

PLG26

. . .

131 054

. .

CONNECTOR & SOCKETS

. . . . . . . . . . . . 1

. . 10 . . .

. . . . . . .

. . . .

139 678

. .

FITTING, water

. . . . . . . . . . . . 1

. . 11 . . .

. . . . . . .

. . . .

120 854

. .

FITTING, gas

. . . . . . . . . . . . 1

. . 12 . . .

. . . . . . .

. . . .

173 259

. .

INSULATOR, water fitting

. . . . . . . . . . . . 1

. . 13 . . .

. . . . . . .

. . . .

089 032

. .

LENS, LED 4341 red

. . . . . . . . . . . . 1

. . 14 . . .

. . . . . . .

. . . .

153 169

. .

ACTUATOR, switch

. . . . . . . . . . . . 4

. . 15 . . .

. . . . . . .

. . . .

. . . . . . . . . . .

NAMEPLATE, (order by model and serial number)

. . . . . . . . . . . . 1

. . 16 . . .

. . . . . . .

. . . .

000 527

. .

BLANK, snap-in nyl .875mtg hole

. . . . . . . . . . . . 1

. . 17 . . .

. . . . . . .

. . . .

605 798

. .

WASHER, shldr .168 ID nyl

. . . . . . . . . . . . 2

. . 18 . . .

. . . . . . .

. . . .

121 276

. .

BUSHING, strain relief .709 ID x 1.115mtg hole

. . . . . . . . . . . . 1

. . 19 . . .

. . . . . . .

. . . .

138 262

. .

STRAIN RELIEF, cable flexible .428-.546 cable

. . . . . . . . . . . . 1

. . 20 . . .

. . . . . . .

. . . .

173 738

. .

KNOB, pointer

. . . . . . . . . . . . 1

. . 21 . . .

. . . . . . .

. . . .

010 291

. .

WASHER, flat .625 ID nylafil

. . . . . . . . . . . . 1

Part of 166 130 Optional Water Flow Shut Down Switch.

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

OM-1589 Page 50

Image 56
Contents Description OM-1589Processes From Miller to You Table of Contents 10-1 10-211-1 11-2Deccon 11/96 DirectivesStandards Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explo- sionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles − Consignes DE Securite − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeRisque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Disconnect input plug or power before working on machine − DefinitionsDrive rolls can injure fingers Keep your head out of the fumesSymbols And Definitions Manufacturer’s Rating Label for CE Products− Installation SpecificationsType of Input Welding Power Wire Feed Welding Overall WeightTypical Water-Cooled System Connections Tools Needed 16, 5/8, 11/16, 3/4Pin Pin Information Rear Panel ConnectionsPin Plug Information Internal Connections for Water-Cooled Gun Internal Connections for Air-Cooled GunTions directly to gun hose To gun partsFront Panel Connections for Gun Tools Needed 11/16, 1-1/8 Water-Cooled Model ShownWater-Cooled Guns Air-Cooled GunAdjusting Contact Tip Position Setting Torque SwitchTorque Switch Removing Top Cover of GunInstalling Wire Spool Wire Spool Top Cover Pressure Roll Assembly Gun Contact TipThreading Welding Wire Through Feeder Hub Tension AdjustmentCally live when gun Wire150 mm Open tension arm Tools Needed OM-1589Pulse Welding Terms − OperationOperational Terms Front Panel Controls Side and Rear Panel Controls Gun Controls− Setting Sequence Parameters Sequence Parameters in a Program− Setting Dual Schedule Parameters Selecting Dual Schedule Pair− Using the Optional Data Card Dual Schedule Switch DiagramsData Card Terms AdapterInstalling Data Card Wire feeder memoryCard Displays 3 seconds and the 8 programsDisplay Setting − System SetupSystem Setup Display Parameters Program 2 − Aluminum − Standard Pulse Welding ProgramsProgram 1 − Aluminum Program 3 − Aluminum Program 4 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325Program 5 − Aluminum Program 6 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFHProgram 8 Aluminum Program 7 − Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2− Teach Points Teach Points ExplainedRedefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Date Program Number Wire Size/Type Serial Number Wire FeederFlowrate CFHL/min Positive− Maintenance and Troubleshooting Routine MaintenanceFeeder Drive Assembly Maintenance Disconnect power before maintainingGun Drive Assembly Maintenance Changing Gun Contact Tip and LinerRemoving Air-Cooled Contact Tip Adapter Removing Water-Cooled Contact Tip AdapterBarrel Extension Remove as shownNo Volt Sensed Error Display Error DisplaysRelease Trigger Error Display Using Self Test E s s OM-1589Troubleshooting Disconnect power before troubleshootingFilter, and clean fittings Trouble RemedyOM-1589 − Electrical Diagram Circuit Diagram184 771-A Circuit Diagram For Gun OM-1589 Main Assembly ListPLG1 PLG81 Motor & Wire Drive Motor & Wire Drive -1 ItemPanel, Front w/Components Panel, Front w/Components -1 ItemPC60 PC40Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models 34 33 13−5 48Fig Includes Item133 Item Dia Part Mkgs Description Quantity Service Your distributor also givesSupport Step of the wayMiller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-Miller