Miller Electric OM-1589 manual PLG1

Page 53

Item

Dia.

 

Part

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 13-1. Main Assembly

 

 

 

 

 

 

 

. 1 . . .

. . . . . . .

.

. 178 936

. . LABEL, warning general precautionary

. . . 1

. 2 . . .

. . . . . . .

.

+169 085

. . WRAPPER

. . . 1

. 3 . . .

. . . . . . .

.

. 126 416

. . HANDLE

. . . 1

. 4 . . .

. . . . . . .

.

. 126 415

. . CLAMP, saddle

. . . 1

. 5 . . .

. . . . . . .

.

. 058 427

. . RING, retaining spool

. . . 1

. 6 . . .

. . . . . . .

.

. 605 518

. . BOLT, stl hexhd .250-20 x 1.250

. . . 1

. 7 . . .

. . . . . . .

.

. 602 233

. . WASHER, flat .250 ID stl

. . . 1

. 8 . . .

. . . . . . .

.

. 057 543

. . SPRING, cprsn .845 OD x .091 wire x 1.500 lg

. . . 1

. 9 . . .

. . . . . . .

.

. 113 168

. . WASHER, locking

. . . 2

10 . . .

. . . . . . .

.

. 058 428

. . HUB, spool

. . . 1

. 11 . . .

. . . . . . .

.

. 089 561

. . WASHER, anti-turn

. . . 1

12 . . .

. . . . . . .

.

. 058 424

. . WASHER, fiber

. . . 1

13 . . .

. . . . . . .

.

. 151 697

. . STRIP, brake surface anti-turn

. . . 1

14 . . .

. . . . . . .

.

. 112 198

. . SHROUD, spool wire 12 in

. . . 1

15 . . .

. . . . . . .

.

. 169 089

. . DOOR, side RH

. . . 1

16 . . .

. . . . . . .

.

. Fig 13-4

. . PANEL, side w/components

. . . 1

17 . . .

. . . . . . .

.

. 120 304

. . BLANK, snap-in nyl .250mtg hole

. . . 2

18 . . .

. . . . . . .

.

. 134 201

. . STAND-OFF SUPPORT, PC card .312/.375

. . . 16

19 . . .

. . . . . . .

.

+184 852

. . CABINET, control

. . . 1

20 . . .

. . . . . . .

.

. 057 357

. . BUSHING, snap-in nyl .937 ID x 1.125mtg hole

. . . 2

21 . . .

. . . . . . .

.

. 010 494

. . BUSHING, snap-in nyl 1.375 ID x 1.750mtg hole

. . . 1

22 . . .

. S1 . .

.

. 111 997

. . SWITCH, rocker SPST 10A 250VAC

. . . 1

23 . . .

. PC1 . . . 161 486

. . CIRCUIT CARD, motor control

. . . 1

. . . . . . .

PLG1

. . 152 249

. . CONNECTOR & SOCKETS

. . . 1

. . . . . . .

PLG3

. . 115 091

. . CONNECTOR & SOCKETS

. . . 1

. . . . . . .

PLG4

. . 131 054

. . CONNECTOR & SOCKETS

. . . 1

24 . . .

. . . . . . .

.

. 138 044

. . BUSHING, strain relief .120/.150 ID x .500mtg hole

. . . 1

25 . . .

. . . . . . .

.

. 073 302

. . BEARING, ball rdl sgl row .669 x 1.378 x .39

. . . 2

26 . . .

. . . . . . .

.

. 113 161

. . BLOCK, bearing front

. . . 1

27 . . .

. . . . . . .

.

. 113 165

. . STAND-OFF, .250-20 x 1.000 lg stl

. . . 4

28 . . .

. . . . . . .

.

. 120 396

. . SHAFT, spool

. . . 1

29 . . .

. . . . . . .

.

. 163 304

. . BRAKE, fsbr reverse mtg pwr off 24VAC

. . . 1

30 . . .

. . . . . . .

.

. 113 900

. . BLOCK, bearing rear

. . . 1

31 . . .

. . . . . . .

.

. 176 089

. . TUBING, plstc PVC .250 ID x .375 OD x 9.000 in

. . . 1

32 . . .

. . . . . . .

.

. 601 222

. . CLAMP, univ 50A

. . . 1

33 . . .

. . . . . . .

.

. 600 399

. . WIRE, strd 14ga 600V 105c (order by ft)

. . 35ft

34 . . .

. . . . . . .

 

♦166 997

. . GAS FLOWMETER, digital electronic (consisting of)

. . . 1

35 . . .

PC70 .

.

. 169 519

. . . . CIRCUIT CARD, flowmeter (consisting of)

. . . 1

36 . . .

. . . . . . .

.

. 169 523

. . . . . TUBING, PVC .125 ID x .062 wall (order by ft)

. . . 4ft

37 . . .

. . . . . . .

.

. 124 973

. . . . FITTING, brs barbed M 1/8tbg x 1/8NPT

. . . 2

38 . . .

. . . . . . .

.

. 136 341

. . . . FITTING, junction block

. . . 1

39 . . .

. . . . . . .

.

. 177 347

. . . . HOSE, SAE .187 ID x .410 OD x 6.500

. . . 1

40 . . .

. . . . . . .

.

. 089 120

. . . . CLAMP, hose .375-.450clp dia slfttng

. . . 2

41 . . .

. . . . . . .

.

. 073 432

. . . . FITTING, brs barbed M 3/16tbg x 1/8NPT

. . . 1

42 . . .

. . . . . . .

.

. 170 733

. . . . BRACKET, mtg gas flow meter

. . . 1

43 . . .

. . . . . . .

.

. 121 938

. . . . VALVE, shut-off screw bonnet 1/4FNPT

. . . 1

44 . . .

. . . . . . .

.

. 010 089

. . . . FITTING, pipe brs coupling 1/8NPT

. . . 1

45 . . .

. . . . . . .

.

. 112 090

. . . . FITTING, pipe brs elbow 1/8NPT x 3/16 hose

. . . 1

. . . . . .

PLG71

.

. 115 092

. . CONNECTOR & SOCKETS

. . . 1

. . . . . . .

. . . . . . .

.

. 024 376

. . BLANK, snap-in nyl .625mtg hole (not shown when unit has option)

. . . 1

46 . . .

PLG9

. . 141 162

. . CONNECTOR & PINS, (consisting of)

. . . 1

47 . . .

. . . . . . .

.

. 079 739

. . . . CONNECTOR, circ clamp str rlf sz 17-20

. . . 1

48 . . .

. . . . . . .

.

. 163 520

. . CABLE, port No. 18-14 11/c (order by ft)

. . 12ft

49 . . .

. . . . . . .

.

. 121 276

. . BUSHING, strain relief .709 ID x 1.115mtg hole

. . . 1

50 . . .

. . . . . . .

.

. 605 227

. . NUT, .750-14 knurled nyl

. . . 1

51 . . .

. . . . . . .

.

. 144 844

. . STAND-OFF, 6-32 x .625 lg

. . . 2

OM-1589 Page 47

Page 52 Page 54
Image 53
Page 52 Page 54
Contents Description OM-1589Processes From Miller to You Table of Contents 10-2 10-111-1 11-2Deccon 11/96 DirectivesStandards Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF Information− Consignes DE Securite − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques − Definitions Disconnect input plug or power before working on machineDrive rolls can injure fingers Keep your head out of the fumesManufacturer’s Rating Label for CE Products Symbols And DefinitionsSpecifications − InstallationType of Input Welding Power Wire Feed Welding Overall WeightTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsPin Pin Information Rear Panel ConnectionsPin Plug Information Internal Connections for Air-Cooled Gun Internal Connections for Water-Cooled GunTions directly to gun hose To gun partsTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Front Panel Connections for GunWater-Cooled Guns Air-Cooled GunSetting Torque Switch Adjusting Contact Tip PositionTorque Switch Removing Top Cover of GunWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederWire Cally live when gun150 mm Open tension arm Tools Needed OM-1589Pulse Welding Terms − OperationOperational Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersDual Schedule Switch Diagrams − Using the Optional Data CardData Card Terms AdapterWire feeder memory Installing Data CardCard Displays 3 seconds and the 8 programsDisplay Setting − System SetupSystem Setup Display Parameters Program 2 − Aluminum − Standard Pulse Welding ProgramsProgram 1 − Aluminum Program 4 − Aluminum Program 3 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325Program 6 − Aluminum Program 5 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFHProgram 7 − Aluminum Program 8 Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2Teach Points Explained − Teach PointsRedefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Serial Number Wire Feeder Date Program Number Wire Size/TypeFlowrate CFHL/min PositiveRoutine Maintenance − Maintenance and TroubleshootingFeeder Drive Assembly Maintenance Disconnect power before maintainingChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemoving Water-Cooled Contact Tip Adapter Removing Air-Cooled Contact Tip AdapterBarrel Extension Remove as shownNo Volt Sensed Error Display Error DisplaysRelease Trigger Error Display E s s OM-1589 Using Self TestDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Your distributor also gives ServiceSupport Step of the wayTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co
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