Miller Electric OM-1589 manual 133

Page 61

 

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 13-6. XRM-A & W Guns

 

 

 

 

 

 

 

. .

1 . . . .

. . . . . . . . .

133 479

. . COVER

. . . 1

. .

2 . . . .

. . . . . . . . .

135 196

. . SPRING, closure cover

. . . 1

. .

3 . . . .

. . . . . . . . .

112 715

. . CONDUIT w/FITTING, 15ft (XRM-15A & W models)

. . . 1

. .

3 . . . .

. . . . . . . . .

112 716

. . CONDUIT w/FITTING, 30ft (XRM-30A & W models)

. . . 1

. .

4 . . . .

. . . . . . . . .

137 474

. . HOSE, water in (XRM-15W model)

. . . 1

. .

4 . . . .

. . . . . . . . .

137 475

. . HOSE, water in (XRM-30W model)

. . . 1

. .

5 . . . .

. . . . . . . . .

137 473

. . HOSE, gas in (XRM-15A & W models)

. . . 1

. .

5 . . . .

. . . . . . . . .

137 472

. . HOSE, gas in (XRM-30A & W models)

. . . 1

. .

6 . . . .

. . . . . . . . .

000 571

. . HOSE, water (XRM-15 & 30W models)

. . . 2

. .

7 . . . .

. . . . . . . . .

048 837

. . HOSE, gas

. . . 1

. .

8 . . . .

. . . . . . . . .

163 695

. . CABLE, control (XRM-15A & W models)

. . . 1

. .

8 . . . .

. . . . . . . . .

163 680

. . CABLE, control (XRM-30A & W models)

. . . 1

. .

9 . . . .

. . . . . . . . .

141 694

. . SCREW, set .312-18 x .375 conept sch stl

. . . 1

. . 10 . . .

. . . . . . . . .

173 225

. . FITTING, end water

. . . 1

. . 11 . . .

. . . . . . . . .

146 552

. . NUT, swivel .500-20 LH

. . . 1

. . 12 . . .

. . . . . . . . .

173 223

. . CONNECTOR, weld cable

. . . 1

. . 13 . . .

. . . . . . . . .

152 577

. . STRIP, cop .010 x 2.000 x .750

. . . 2

. . 14 . . .

. . . . . . . . .

073 476

. . CLAMP, strap rbr 5 holes .375 wide x 4.625 lg (XRM-15A & W models)

. . 6

. . 14 . . .

. . . . . . . . .

073 476

. . CLAMP, strap rbr 5 holes .375 wide x 4.625 lg (XRM-30A & W models)

. . 13

. . 15 . . .

. . . . . . . . .

173 278

. . CABLE, power (XRM-15A model)

. . . 1

. . 15 . . .

. . . . . . . . .

173 279

. . CABLE, power (XRM-30A model)

. . . 1

. . 16 . . .

. . . . . . . . .

133 365

. . CLAMP, head tube

. . . 1

. . 17 . . .

. . . . . . . . .

000 417

. . SCREW, 10-24 x 1.000 sochd hex

. . . 2

. . 18 . . .

. . . . . . . . .

162 041

. . BEARING BLOCK ASSEMBLY

. . . 1

. .

. . . . . . .

. . . . . . . . .

604 638

. . SCREW, 6-32 x .375 sochd hex

. . . 3

. .

. . . . . . .

. . . . . . . . .

143 480

. . SCREW, 6-32 x .625 sochd hex stl

. . . 1

. . 19 . . .

. . . . . . . . .

136 135

. . ROLL, drive VK groove .023-1/16 wire (consisting of)

. . . 1

. . 20 . . .

. . . . . . . . .

604 612

. . . . SCREW, 8-32 x .125 cup pt sch stl

. . . 2

. . 21 . . .

. . . . . . . . .

155 565

. . SCREW, thumb

. . . 1

. .

. . . . . . .

. . . . . . . . .

134 799

. . O-RING, .176 ID x .070 CS (used w/thumbscrew)

. . . 1

. . 22 . . .

. . . . . . . . .

135 126

. . SCREW, set 6-32 x .125 cup pt sch stl

. . . 1

. . 23 . . .

. . . . . . . . .

114 045

. . SCREW, hexwhd slt stl slffmg 6-32 x .500

. . . 4

. . 24 . . .

. . . . . . . . .

134 623

. . BEARING, idler roll

. . . 1

. . 25 . . .

. . . . . . . . .

132 852

. . ARM, pressure

. . . 1

. . 26 . . .

. . . . . . . . .

605 798

. . WASHER, shldr nyl .375 OD x .168 ID x .080

. . . 2

. . 27 . . .

. . . . . . . . .

133 083

. . SPRING, tension adj drive roll

. . . 1

. . 28 . . .

. . . . . . . . .

144 860

. . SCREW, 8-32 x .437 flathd slt stl

. . . 1

. . 29 . . .

. . . . . . . . .

058 968

. . RING, retainer E

. . . 1

. . 30 . . .

. . . . . . . . .

135 474

. . PIN, hinge

. . . 1

. . 31 . . .

. . . . . . . . .

163 704

. . HOUSING, wire drive (XRM-15A & 30A models) (consisting of)

. . . 1

. . 31 . . .

. . . . . . . . .

163 692

. . HOUSING, wire drive (XRM-15W & 30W models) (consisting of)

. . . 1

. . 32 . . .

. . . . . . . . .

170 353

. . . . PLUNGER, pin

. . . 1

. . 33 . . .

. . . . . . . . .

170 351

. . . . SPRING, cprsn .150 OD x .010 wire x .375 lg

. . . 1

. . 34 . . .

. . . . . . . . .

170 352

. . . . PLUNGER, gas flow

. . . 1

. . 35 . . .

. . . . . . . . .

135 580

. . . . FITTING, gas

. . . 1

. . 36 . . .

. . . . . . . . .

058 262

. . . . CAP, valve

. . . 1

. .

. . . . . . .

. . . . . . . . .

146 555

. . . . SCREW, set 8-32 x .125 cup pt sch

. . . 2

. .

. . . . . . .

. . . . . . . . .

151 661

. . . . SCREW, set 10-32 x .125 cup pt sch (XRM-15W & 30W models) . . .

. . . 2

. . 37 . . .

. . . . . . . . .

112 896

. . SPRING, cprsn .240 OD x .020 wire x .437

. . . 1

. . 38 . . .

. . . . . . . . .

135 773

. . NUT, thumb tension adjusting 8-32

. . . 1

. . 39 . . .

. . . . . . . . .

143 360

. . SCREW, 8-32 x .500 panhd phl stl

. . . 1

. . 40 . . .

. . . . . . . . .

136 679

. . CLAMP, strain relief

. . . 1

. . 41 . . .

. . . . . . . . .

114 045

. . SCREW, 6-32 x .500 hexwhd slt stl slffmg

. . . 2

. . 42 . . .

. . . . . . . . .

164 591

. . CASE, gun LH

. . . 1

. . 43 . . .

. . . . . . . . .

135 646

. . SCREW, 8-32 x 1.500 rndhd phl stl

. . . 2

. . 44 . . .

. . . . . . . . .

143 397

. . BLANK, snap-in nyl .312mtg hole

. . . 1

. . 45 . . .

. . . . . . . . .

135 645

. . SCREW, 8-32 x 1.000 hexwhd slt stl

. . . 1

. . 46 . . . . B2 . . . . 170 354

. . MOTOR, gear w/tach feedback

. . . 1

. . 47 . . .

. . . . . . . . .

164 592

. . TRIGGER

. . . 1

OM-1589 Page 55

Page 60 Page 62
Image 61
Page 60 Page 62
Contents Processes OM-1589Description From Miller to You Table of Contents 10-2 10-111-1 11-2Standards DirectivesDeccon 11/96 Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF Information− Consignes DE Securite − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques − Definitions Disconnect input plug or power before working on machineDrive rolls can injure fingers Keep your head out of the fumesManufacturer’s Rating Label for CE Products Symbols And DefinitionsSpecifications − InstallationType of Input Welding Power Wire Feed Welding Overall WeightTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsPin Plug Information Rear Panel ConnectionsPin Pin Information Internal Connections for Air-Cooled Gun Internal Connections for Water-Cooled GunTions directly to gun hose To gun partsTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Front Panel Connections for GunWater-Cooled Guns Air-Cooled GunSetting Torque Switch Adjusting Contact Tip PositionTorque Switch Removing Top Cover of GunWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederWire Cally live when gun150 mm Open tension arm Tools Needed OM-1589Operational Terms − OperationPulse Welding Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersDual Schedule Switch Diagrams − Using the Optional Data CardData Card Terms AdapterWire feeder memory Installing Data CardCard Displays 3 seconds and the 8 programsSystem Setup Display Parameters − System SetupDisplay Setting Program 1 − Aluminum − Standard Pulse Welding ProgramsProgram 2 − Aluminum Program 4 − Aluminum Program 3 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325Program 6 − Aluminum Program 5 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFHProgram 7 − Aluminum Program 8 Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2Teach Points Explained − Teach PointsRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Serial Number Wire Feeder Date Program Number Wire Size/TypeFlowrate CFHL/min PositiveRoutine Maintenance − Maintenance and TroubleshootingFeeder Drive Assembly Maintenance Disconnect power before maintainingChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemoving Water-Cooled Contact Tip Adapter Removing Air-Cooled Contact Tip AdapterBarrel Extension Remove as shownRelease Trigger Error Display Error DisplaysNo Volt Sensed Error Display E s s OM-1589 Using Self TestDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Your distributor also gives ServiceSupport Step of the wayTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co
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