Miller Electric OM-1589 manual Motor & Wire Drive -1 Item

Page 55

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1*

 

 

 

 

 

 

 

10

. Hardware is common and

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

not available unless listed.

 

 

 

 

 

 

 

 

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*Includes Items 15-18

 

 

 

 

 

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23

 

 

 

 

 

 

 

 

114 188-F

 

 

 

 

 

Figure 13-2. Motor & Wire Drive

 

 

 

Item

Dia.

Part

 

 

 

 

No.

Mkgs.

 

No.

Description

 

Quantity

 

 

 

 

 

Figure 13-2. Motor & Wire Drive (Fig 13-1 Item 80)

 

 

 

 

 

 

 

 

 

. .

1 . . . .

. . . . . . . . . .

 

. 115 191

. . DRIVE ASSEMBLY, wire (consisting of)

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

2 . . . .

. . . . . . . . . .

 

058 968

. . . . RING, retainer E

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

3 . . . .

. . . . . . . . . .

 

605 798

. . . . WASHER, shldr nyl .375 OD x .168 ID x .080thk

. . . 4

. .

4 . . . .

. . . . . . . . . .

 

120 395

. . . . SPRING, tension pressure roll

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

5 . . . .

. . . . . . . . . .

 

. 112 713

. . . . ARM, pressure roll

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 6 . . . .

. . . . . . . . . .

 

058 409

. . . . BEARING

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

7 . . . .

. . . . . . . . . .

 

. 112 887

. . . . PIN, hinge

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

8 . . . .

. . . . . . . . . .

 

057 544

. . . . SPRING, cprsn .240 OD x .026 wire x 1.000

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

9 . . . .

. . . . . . . . . .

 

120 397

. . . . NUT, thumb tension adjustment

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 10 . . . .

. . . . . . . . . .

 

147 626

. . . . COVER, gear wire drive

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 11 . . . .

. . . . . . . . . .

 

058 549

. . . . GUIDE, wire inlet 1/16

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 12 . . . .

. . . . . . . . . .

 

602 306

. . . . PIN, spring CS .125 x .500

. . . . . . . . . . . . . . . . . . .

. . . 2

. . 13 . . . .

. . . . . . . . . .

 

008 667

. . . . BEARING, ball rdl dbl row .250 x .687 x .31 .

. . . . . . . . . . . . . . . . . . .

. . . 2

. . 14 . . . .

. . . . . . . . . .

 

. 113 170

. . . . GEAR & SHAFT, motor

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 15 . . . .

. . . . . . . . . .

 

147 624

. . . . CASE, gear wire drive

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 16 . . . .

. . . . . . . . . .

 

147 625

. . . . BLOCK, anchor conduit

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 17 . . . .

. . . . . . . . . .

 

054 263

. . . . SCREW, thumb stl .250-20 x .500

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 18 . . . .

. . . . . . . . . .

 

120 398

. . . . ROLL, drive V groove .030-1/16 wire (consisting of)

. . . 1

. . 19 . . . .

. . . . . . . . . .

 

604 612

. . . . . . SCREW, set stl sch 8-32 x .125 cup point .

. . . . . . . . . . . . . . . . . . .

. . . 2

. . 20 . . . .

. . . . . . . . . .

 

605 971

. . WASHER, shldr nyl .236 OD x .195 ID x .042thk

. . . 3

. . 21 . . . .

. . . . . . . . . .

 

. 113 162

. . INSULATOR, motor

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 22 . . . .

M1

 

163 326

. . MOTOR, torque 24VAC

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

. . . . . .

PLG6 . . . .

164 899

. . CONNECTOR & SOCKETS

. . . . . . . . . . . . . . . . . . .

. . . 1

. .

. . . . . .

PLG7 . . . .

168 809

. . CONNECTOR & PINS

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 23 . . . .

. . . . . . . . . .

 

. 113 169

. . GEAR, driver

. . . . . . . . . . . . . . . . . . .

. . . 1

. . 24 . . . .

. . . . . . . . . .

 

604 612

. . SCREW, set stl sch 8-32 x .125 cup point . . . .

. . . . . . . . . . . . . . . . . . .

. . . 1

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1589 Page 49

Image 55
Contents Processes OM-1589Description From Miller to You Table of Contents 11-2 10-110-2 11-1Standards DirectivesDeccon 11/96 Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Securite − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Drive rolls can injure fingersManufacturer’s Rating Label for CE Products Symbols And DefinitionsWelding Overall Weight − InstallationSpecifications Type of Input Welding Power Wire FeedTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsPin Plug Information Rear Panel ConnectionsPin Pin Information To gun parts Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun Tions directly to gun hoseAir-Cooled Gun Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Water-Cooled GunsRemoving Top Cover of Gun Adjusting Contact Tip PositionSetting Torque Switch Torque SwitchWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederTools Needed OM-1589 Cally live when gunWire 150 mm Open tension armOperational Terms − OperationPulse Welding Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersAdapter − Using the Optional Data CardDual Schedule Switch Diagrams Data Card Terms3 seconds and the 8 programs Installing Data CardWire feeder memory Card DisplaysSystem Setup Display Parameters − System SetupDisplay Setting Program 1 − Aluminum − Standard Pulse Welding ProgramsProgram 2 − Aluminum 24.5 435 325 Program 3 − AluminumProgram 4 − Aluminum Gas 100% Argon / 20-Max CFHGas 100% Argon / 20-45 CFH Program 5 − AluminumProgram 6 − Aluminum 23.2 490 29021.2 160 305 19.6 105 300 22.2 Program 8 AluminumProgram 7 − Aluminum 875 485 140 250 31.5 820 470 135 240 30.9 765 450Teach Points Explained − Teach PointsRedefining IPM Teach Point Redefining Teach PointsRedefining Pulse Parameters Positive Date Program Number Wire Size/TypeSerial Number Wire Feeder Flowrate CFHL/minDisconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Feeder Drive Assembly MaintenanceChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemove as shown Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Barrel ExtensionRelease Trigger Error Display Error DisplaysNo Volt Sensed Error Display E s s OM-1589 Using Self TestTrouble Remedy TroubleshootingDisconnect power before troubleshooting Filter, and clean fittingsOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Step of the way ServiceYour distributor also gives SupportTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co