Miller Electric OM-1589 Program 3 − Aluminum, Program 4 − Aluminum, Gas 100% Argon / 20-Max CFH

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9-3.Program 3 − Aluminum

Wire Size/Type: 3/64” ER 4043			Gas: 100% Argon / 20-Max CFH				Gun Model: 30 Ft W ater-Cooled

IPM / MPM	Apk	Abk		PPS	PWms	Volts	COMMENTS


875	500	195		270	3.0	30.5

820	480	185		270	3.0	29.4

765	460	175		270	3.0	29.0

710	440	160		260	2.8	28.5

655	420	150		255	2.7	27.8

600	400	140		250	2.6	27.3

545	380	130		239	2.5	26.7

490	360	128		211	2.4	24.5

435	325	115		205	2.3	23.9

380	320	113		185	2.2	22.9

325	297	104		157	2.2	22.3

270	288	57		170	2.1	22.0

215	265	45		155	2.1	21.8

160	210	54		90	2.0	19.6

105	240	33		63	1.9	20.3

9-4.Program 4 − Aluminum

Wire Size/Type: 1/16” ER 4043			Gas: 100% Argon / 20-Max CFH				Gun Model: 30 Ft W ater-Cooled

IPM / MPM	Apk	Abk		PPS	PWms	Volts	COMMENTS


820	565	255		294	2.7	32.0

765	565	255		294	2.7	32.0

710	565	255		294	2.7	32.0

655	565	255		294	2.7	32.0

600	558	255		290	2.7	31.9

545	540	255		275	2.6	31.5

490	520	255		250	2.5	31.0

435	495	245		230	2.4	28.0

380	470	199		230	2.2	29.5

325	435	145		230	2.0	25.4

270	385	125		218	1.8	24.4

215	370	122		167	1.7	23.4

160	340	88		120	1.6	22.9

105	335	49		89	1.5	20.1

75	330	25		70	1.5	22.0

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Contents Description OM-1589Processes From Miller to You Table of Contents 11-2 10-110-2 11-1Deccon 11/96 DirectivesStandards Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Securite − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Drive rolls can injure fingersManufacturer’s Rating Label for CE Products Symbols And DefinitionsWelding Overall Weight − InstallationSpecifications Type of Input Welding Power Wire FeedTools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System ConnectionsPin Pin Information Rear Panel ConnectionsPin Plug Information To gun parts Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun Tions directly to gun hoseAir-Cooled Gun Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Water-Cooled GunsRemoving Top Cover of Gun Adjusting Contact Tip PositionSetting Torque Switch Torque SwitchWire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire SpoolHub Tension Adjustment Threading Welding Wire Through FeederTools Needed OM-1589 Cally live when gunWire 150 mm Open tension armPulse Welding Terms − OperationOperational Terms Front Panel Controls Gun Controls Side and Rear Panel ControlsSequence Parameters in a Program − Setting Sequence ParametersSelecting Dual Schedule Pair − Setting Dual Schedule ParametersAdapter − Using the Optional Data CardDual Schedule Switch Diagrams Data Card Terms3 seconds and the 8 programs Installing Data CardWire feeder memory Card DisplaysDisplay Setting − System SetupSystem Setup Display Parameters Program 2 − Aluminum − Standard Pulse Welding ProgramsProgram 1 − Aluminum 24.5 435 325 Program 3 − AluminumProgram 4 − Aluminum Gas 100% Argon / 20-Max CFHGas 100% Argon / 20-45 CFH Program 5 − AluminumProgram 6 − Aluminum 23.2 490 29021.2 160 305 19.6 105 300 22.2 Program 8 AluminumProgram 7 − Aluminum 875 485 140 250 31.5 820 470 135 240 30.9 765 450Teach Points Explained − Teach PointsRedefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Positive Date Program Number Wire Size/TypeSerial Number Wire Feeder Flowrate CFHL/minDisconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Feeder Drive Assembly MaintenanceChanging Gun Contact Tip and Liner Gun Drive Assembly MaintenanceRemove as shown Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Barrel ExtensionNo Volt Sensed Error Display Error DisplaysRelease Trigger Error Display E s s OM-1589 Using Self TestTrouble Remedy TroubleshootingDisconnect power before troubleshooting Filter, and clean fittingsOM-1589 Circuit Diagram − Electrical Diagram184 771-A Circuit Diagram For Gun OM-1589 List Main AssemblyPLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire DrivePanel, Front w/Components -1 Item Panel, Front w/ComponentsPC40 PC60Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig133 Item Dia Part Mkgs Description Quantity Step of the way ServiceYour distributor also gives SupportTo locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co