Miller Electric ProHeat 35 manual Soak Parameters, Custom Program

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The default position of the cursor is next to Control TC. Press the Increase

or Decrease button to select the number of control

thermocouples to be used for the program. Selections are as follows: 1, 1,2, 1,2,3, or 1,2,3,4. TC1 MUST always be a control thermocouple. TC2 thru TC4 can be used for controlling or monitoring. When a thermocouple is selected as control, the LED adjacent to the seven-segment display illuminates.

Use the Cursor

button to move the cursor to the desired selection (Ramp Temperature, Ramp Rate, Soak Temperature, or Soak Time),

and press the Increase

or Decrease button to change the value to the desired setting.

Soak Temp Soak Time

Ramp Rate

Ramp Temp

Figure 6-1. Soak Parameters

.The minimum and maximum ramp temperature settings for PWHT are 0 and 14505 F (−18 and 7885 C). The minimum and maximum ramp rates

are 10 and 99995 F/hr (6 and 55555 C/hr). The minimum and maximum soak temperatures are 0 and 14505 F (−18 and 788 5 C). The minimum and maximum soak times are 0 and 100 hours. When the system is utilizing air-cooled blankets, the maximum temperature setting is 4005 F (2045 C). If the program setting is above 4005 F (2045 C), the following screen will appear on the LCD display when the Run button is pressed.

Maximum Temperature Message Screen

Cannot enter Run mode

Programmed temperature settings

exceed air cooled limits

(400 _F, 204 _C)

6-4-1-4. Custom Program

In Custom Program, the operator can create a custom program with multiple steps or nonsymmetrical heat treat programs where the heating and cooling rates and temperatures are different. When this process is selected, the following screen appears on the display:

.This is the screen for initial use of the system. Subsequent use of custom program will revert to the last program used.

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Contents Description OM-222 166K 2007−11 ProcessesFile Induction Heating From Miller to You Table of Contents Limit Conditions Limit Condition Codes Fault Conditions − MaintenanceRoutine Maintenance Blowing Out Inside Of Unit EMF InformationStandards DirectivesDecstat1/07 Page Electric Shock can kill Symbol UsageInduction Heating Hazards Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLOLE Chauffage PAR Induction peut provoquer des brûlures DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information EMF Proposition californienne 65 AvertissementsEn ce qui concerne les implants médicaux − Definitions Are possible hazards as Shown by the symbolsPower before working on KillRating Label For CE Products Weee Label For Products Sold Within The EUSpecifications − InstallationSymbols And Definitions I1maxTipping Do not move or operate unit where it could tipSelecting a Location Movement Location And Airflow50 Hz Three Electrical Service GuidePhase Input Voltage Min Grounding Conductor Size In AWGDisconnect Device Input Power Connections Connecting 3-Phase Input Power For 460/575 Volt ModelsWelding Power Source Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Remote 14 Socket Information Remote 14 Receptacle RC14 Information and ConnectionsSocket Socket Information Socket No Socket Information Temperature Recorder Socket InformationSignal Common UnusedHandle Magnet Secondary Insulation ProtectionReceptacles Plug Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls ControlsPower Source/System Setup − Setup and OperationSafety Equipment System DescriptionOM-222 166 Decrease button to change the value to the desired setting Temperature-Based ControlMode....... Preheat Control TC Temperature Soak Time ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramType.......Step Custom ProgramEnd 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Number SoakSoak Function End FunctionTypical 5-Segment Custom Program Manual ControlSoak at 1250 degrees F for a period TC5 Target Temp −−−− TC6 Countdown.. −−−−−− Temperature Based ControlRun Status Preheat, Bake-Out And Pwht Run Status ScreenCooler Power TC5 Current TC6 Voltage Frequency KHzParameters Cooler cannot be turned off while output is onReal-Time Operation Must be running to enter Hold modeProgram run is initiated, the Run Button. a change of program parameters Air Cooled Output System Operating CharacteristicsPower Source Output Characteristics Liquid Cooled OutputDisconnect power − MaintenanceRoutine Maintenance Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsRun Status Limit ConditionsLimit Condition Codes Limit Condition Additional InformationFault Condition Codes Fault ConditionsFault Condition Additional Information Off Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM System Diagnostic ScreensClrSts Flowing Therm3 Therm1Therm2 VBusRemoving Wrapper and Measuring Input Capacitor Voltage Turn Off welding power source, and disconnect input powerTools Needed 16, 3/8 Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s