Miller Electric ProHeat 35 manual Rear Panel

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. Hardware is common and	12
not available unless listed.	13	5
	13	5

	10
	9
	14
	1
7	2
	2
	4
6

3

8

						804 220-A
			11		Figure 11-3. Rear Panel
					Figure 11-3. Rear Panel
	Item		Dia.	Part
	No.		Mkgs.	No.	Description	Quantity
					Figure 11-3. Rear Panel

. . .	1	.	. . . . . . . . . . . .	217 324 . .	PANEL, rear	. . . 1
. . . 2		. . . RC1		174 207 . .	RECEPTACLE, str dx grd 2P 3W 15 A 125 V	. . . 1
. . .	3	.	. . . . . . . . . . . .	127 837 . .	RECEPTACLE, tw lk insul fem (dinse type)	. . . 2
. . . 4		. . . CB1		089 807 . .	SUPPLEMENTARY PROTECTOR, man reset 1P 2.5 A 250 VAC . . .	. . . 1
. . .	5	.	. . . . . . . . . . . .	220 824 . .	COVER, receptacle weatherproof duplex	. . . 1
. . .	6	.	. . . . . . . . . . .	+218 689 . .	PANEL, rear output	. . . 1
. . .	7	.	. . . . . . . . . . . .	602 498 . .	LABEL, danger high voltage	. . . 1
. . . 8		.	. . . . . . . . . . . .	010 467 . .	CONNECTOR, clamp cable 1.250	. . . 1
. . .	9	. . RC14 . . . .		143 976 . .	RCPT W/SKTS, (service kit)	. . . 1
. . . 10		.	. . RC9	047 636 . .	HOUSING PLUG+PINS,(service kit)	. . . 1
. . . 11		.	. . . . . . . . . . . .	224 989 . .	RECEPTACLE ASSY, output (with leads)	. . . 2
. . . . . .		.	. . . . . . . . . . . .	234 531 . .	SHELL, w/contact pin and socket (service kit for 224 989)	. . . 0
. . . 12		.	. . . . . . . . . . . .	224 042 . .	CONNECTOR, circ CPC protective cap	. . . 1
. . . 13		.	. . . . . . . . . . . .	170 391 . .	CONNECTOR, circ MS protective cap	. . . 1
. . . 14		.	. . . . . . . . . . . .	147 195 . .	NUT, 375−27 .54 hex .25 H nyl	. . . 1
. . . . . .		.	RC21,22 . . .	135 635 . .	HOUSING PLUG+PINS,(SERVICE KIT)	. . . 2
. . . . . .			PLG21,22 . .	131 054 . .	HOUSING RCPT+SKTS,(SERVICE KIT)	. . . 2

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-222 166 Page 52

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Contents Description OM-222 166K 2007−11 ProcessesFile Induction Heating From Miller to You Table of Contents Limit Conditions Limit Condition Codes Fault Conditions − MaintenanceRoutine Maintenance Blowing Out Inside Of Unit EMF InformationStandards DirectivesDecstat1/07 Page Electric Shock can kill Symbol UsageInduction Heating Hazards Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLOLE Chauffage PAR Induction peut provoquer des brûlures DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information EMF Proposition californienne 65 AvertissementsEn ce qui concerne les implants médicaux − Definitions Are possible hazards as Shown by the symbolsPower before working on KillRating Label For CE Products Weee Label For Products Sold Within The EUSpecifications − InstallationSymbols And Definitions I1maxTipping Do not move or operate unit where it could tipSelecting a Location Movement Location And Airflow50 Hz Three Electrical Service GuidePhase Input Voltage Min Grounding Conductor Size In AWGDisconnect Device Input Power Connections Connecting 3-Phase Input Power For 460/575 Volt ModelsWelding Power Source Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Remote 14 Socket Information Remote 14 Receptacle RC14 Information and ConnectionsSocket Socket Information Socket No Socket Information Temperature Recorder Socket InformationSignal Common UnusedHandle Magnet Secondary Insulation ProtectionReceptacles Plug Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls ControlsPower Source/System Setup − Setup and OperationSafety Equipment System DescriptionOM-222 166 Decrease button to change the value to the desired setting Temperature-Based ControlMode....... Preheat Control TC Temperature Soak Time ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramType.......Step Custom ProgramEnd 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Number SoakSoak Function End FunctionTypical 5-Segment Custom Program Manual ControlSoak at 1250 degrees F for a period TC5 Target Temp −−−− TC6 Countdown.. −−−−−− Temperature Based ControlRun Status Preheat, Bake-Out And Pwht Run Status ScreenCooler Power TC5 Current TC6 Voltage Frequency KHzParameters Cooler cannot be turned off while output is onReal-Time Operation Must be running to enter Hold modeProgram run is initiated, the Run Button. a change of program parameters Air Cooled Output System Operating CharacteristicsPower Source Output Characteristics Liquid Cooled OutputDisconnect power − MaintenanceRoutine Maintenance Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsRun Status Limit ConditionsLimit Condition Codes Limit Condition Additional InformationFault Condition Codes Fault ConditionsFault Condition Additional Information Off Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM System Diagnostic ScreensClrSts Flowing Therm3 Therm1Therm2 VBusRemoving Wrapper and Measuring Input Capacitor Voltage Turn Off welding power source, and disconnect input powerTools Needed 16, 3/8 Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s