Miller Electric ProHeat 35 manual California Proposition 65 Warnings

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FIRE OR EXPLOSION hazard.

D Do not overheat parts.

DWatch for fire; keep extinguisher nearby.

DKeep flammables away from work area. D Do not locate unit on, over, or near combustible surfaces. D Do not install unit near flammables.

DDo not operate where the atmosphere may contain flammable dust, gas, or liquid vapors (such as gasoline).

DAfter completion of work, inspect area to ensure it is free of sparks, glowing embers, and flames.

DUse only correct fuses or circuit breakers. Do not oversize or by- pass them.

INDUCTION HEATING can cause burns.

DHot parts and equipment can injure.

D Do not touch or handle induction head/coil during operation.

DDo not touch hot parts bare-handed.

DAllow cooling period before handling parts or equipment.

DKeep metal jewelry and other metal personal items away from head/coil during operation.

1-3. Additional Symbols for Installation, Operation, and Maintenance

FALLING UNIT can cause injury.

DUse handle and have person of adequate physical strength lift unit.

DMove unit with hand cart or similar device.

DFor units without a handle, use equipment of adequate capacity to lift unit.

DWhen using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

FLYING METAL OR DIRT can injure eyes.

DWear approved safety glasses with side shields or wear face shield.

MOVING PARTS can cause injury.

D Keep away from moving parts such as fans.

D Keep all doors, panels, covers, and guards closed and securely in place.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling

boards or parts.

D Use proper static-proof bags and boxes to store, move, or ship PC boards.

H.F. RADIATION can cause interference.

D High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified person familiar with electronic equipment per- form this installation.

DThe user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.

DIf notified by the FCC about interference, stop using the equip- ment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut.

MAGNETIC FIELDS can affect Implanted

Medical Devices.

D Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

DImplanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations.

OVERUSE can cause OVERHEATING

DAllow cooling period.

DReduce output or reduce duty cycle before starting to heat again.

DFollow rated duty cycle.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DUse only genuine replacement parts from the manufacturer.

1-4. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

Engine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm.

For Diesel Engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

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Contents File Induction Heating OM-222 166K 2007−11 ProcessesDescription From Miller to You Table of Contents − Maintenance Routine Maintenance Blowing Out Inside Of UnitLimit Conditions Limit Condition Codes Fault Conditions EMF InformationDecstat1/07 DirectivesStandards Page Symbol Usage Induction Heating HazardsElectric Shock can kill Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxRisque D’INCENDIE OU D’EXPLO LE Chauffage PAR Induction peut provoquer des brûluresLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF − Definitions Shown by the symbols Power before working onAre possible hazards as KillRating Label For CE Products Weee Label For Products Sold Within The EU− Installation Symbols And DefinitionsSpecifications I1maxDo not move or operate unit where it could tip Selecting a LocationTipping Movement Location And AirflowElectrical Service Guide Phase Input Voltage50 Hz Three Min Grounding Conductor Size In AWGConnecting 3-Phase Input Power For 460/575 Volt Models Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Socket Socket Information Remote 14 Receptacle RC14 Information and ConnectionsRemote 14 Socket Information Temperature Recorder Socket Information Signal CommonSocket No Socket Information UnusedSecondary Insulation Protection Receptacles PlugHandle Magnet Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls Controls− Setup and Operation Safety EquipmentPower Source/System Setup System DescriptionOM-222 166 Temperature-Based Control Mode....... Preheat Control TC Temperature Soak TimeDecrease button to change the value to the desired setting ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramCustom Program EndType.......Step 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Soak Soak FunctionNumber End FunctionSoak at 1250 degrees F for a period Manual ControlTypical 5-Segment Custom Program Temperature Based Control Run StatusTC5 Target Temp −−−− TC6 Countdown.. −−−−−− Preheat, Bake-Out And Pwht Run Status ScreenPower TC5 Current TC6 Voltage Frequency KHz ParametersCooler Cooler cannot be turned off while output is onProgram run is initiated, the Run Must be running to enter Hold modeReal-Time Operation Button. a change of program parameters System Operating Characteristics Power Source Output CharacteristicsAir Cooled Output Liquid Cooled Output− Maintenance Routine MaintenanceDisconnect power Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsLimit Conditions Limit Condition CodesRun Status Limit Condition Additional InformationFault Condition Additional Information Fault ConditionsFault Condition Codes ClrSts Flowing System Diagnostic ScreensOff Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM Therm1 Therm2Therm3 VBusTools Needed 16, 3/8 Turn Off welding power source, and disconnect input powerRemoving Wrapper and Measuring Input Capacitor Voltage Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s