Miller Electric ProHeat 35 manual Top Windtunnel

Page 60

	. Hardware is common and	See
	not available unless listed.	See
	not available unless listed.	Figure 11-6
		Figure 11-6
	11	9
	11
		10

	13	3
	13
7		1
7

12

8

5

6

14

	15
4	2
	2

			Figure 11-5. Top Windtunnel
Item	Dia.	Part	Description
No.	Mkgs.	No.	Description

804 222-A

Quantity

Figure 11-5. Top Windtunnel

. . . 1 .		. . . . . . . . .	. . .	218 424 . .	WINDTUNNEL, top	1
. . .	2 .	. . . . . . . . .	. . .	218 684 . .	HEAT SINK, AC commutator	1
. . .	3 .	. . . . . . . . .	. . .	025 248 . .	STANDOFF, insul .250−20 x 1.250 lg x .437 thd	4
. . . 4 . . . RT2 . .			. . .	222 327 . .	THERMISTOR, ntc 30 k ohm at 25 deg C 24 in lead	1
. . .	5 .	. . . . . . . . .	. . .	083 147 . .	GROMMET, scr no 8/10 panel hole .312 sq .500 high	2
. . . 6 .		. . . . . . . . .	. . .	605 339 . .	WASHER, TOOTH .377 ID X 0.507 OD X .022T stl pld	2
. . .	7 .	. . . . . . . . .	. . .	098 691 . .	STAND−OFF,NO 6−32 X .500 LG .250 hex stl m&f	6
. . .	8 .	. . . . . . . . .	. . .	217 326 . .	BRACKET, TC interface	1
. . .	9 .	. . . . . . . . .	. . .	218 691 . .	INSULATOR, tank cap	1
. . . 10 .		. . PC5 . .	. . .	225 556 . .	KIT, circuit card assy intrcnct bridge	1
. . . 11 .		. . PC3 . .	. . .	216 207 . .	CIRCUIT CARD ASSY, TC interface	1
. . . 12 .		. . . . . . . . .	. . .	208 591 . .	SCREW, M 5− .8X 12 soc hd−torx stl pld sems	12
. . . 13 .		. . . . . . . . .	. . .	212 038 . .	SCREW, M4 − .7 x 8.5 pan hd−phl stl pld	8
. . . 14 .		. . . F1		225 514 . .	FUSE, crtg 2. amp 600 V time delay	1
. . . 15 .		. . . . . . . . .	. . .	225 553 . .	HOLDER, fuse crtg 30 A 600 V 13/32 X 1−1/2 LG	1
. . . .	. . .	. PLG32	. . . . 115 091 . .		HOUSING PLUG+SKTS,(SERVICE KIT)	1
. . . . . PLG33-38,54 .				131 204 . .	HOUSING PLUG+SKTS,(SERVICE KIT)	7
. . . .	. .	PLG51,57 . . . 115 093 . .			HOUSING PLUG+SKTS,(SERVICE KIT)	2
. . . .	. . .	. PLG58	. . . . 115 094 . .		HOUSING PLUG+SKTS,(SERVICE KIT)	1
. . . .	. . .	. . . . . . . . .	. . .	227 082 . .	CHOKE, common mode (400 V model only)	1

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-222 166 Page 54

Image 60

Contents OM-222 166K 2007−11 Processes DescriptionFile Induction Heating From Miller to You Table of Contents − Maintenance Routine Maintenance Blowing Out Inside Of UnitLimit Conditions Limit Condition Codes Fault Conditions EMF InformationDirectives StandardsDecstat1/07 Page Symbol Usage Induction Heating HazardsElectric Shock can kill Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxRisque D’INCENDIE OU D’EXPLO LE Chauffage PAR Induction peut provoquer des brûluresLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresProposition californienne 65 Avertissements Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux − Definitions Shown by the symbols Power before working onAre possible hazards as KillRating Label For CE Products Weee Label For Products Sold Within The EU− Installation Symbols And DefinitionsSpecifications I1maxDo not move or operate unit where it could tip Selecting a LocationTipping Movement Location And AirflowElectrical Service Guide Phase Input Voltage50 Hz Three Min Grounding Conductor Size In AWGConnecting 3-Phase Input Power For 460/575 Volt Models Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Remote 14 Receptacle RC14 Information and Connections Remote 14 Socket InformationSocket Socket Information Temperature Recorder Socket Information Signal CommonSocket No Socket Information UnusedSecondary Insulation Protection Receptacles PlugHandle Magnet Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls Controls− Setup and Operation Safety EquipmentPower Source/System Setup System DescriptionOM-222 166 Temperature-Based Control Mode....... Preheat Control TC Temperature Soak TimeDecrease button to change the value to the desired setting ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramCustom Program EndType.......Step 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Soak Soak FunctionNumber End FunctionManual Control Typical 5-Segment Custom ProgramSoak at 1250 degrees F for a period Temperature Based Control Run StatusTC5 Target Temp −−−− TC6 Countdown.. −−−−−− Preheat, Bake-Out And Pwht Run Status ScreenPower TC5 Current TC6 Voltage Frequency KHz ParametersCooler Cooler cannot be turned off while output is onMust be running to enter Hold mode Real-Time OperationProgram run is initiated, the Run Button. a change of program parameters System Operating Characteristics Power Source Output CharacteristicsAir Cooled Output Liquid Cooled Output− Maintenance Routine MaintenanceDisconnect power Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsLimit Conditions Limit Condition CodesRun Status Limit Condition Additional InformationFault Conditions Fault Condition CodesFault Condition Additional Information System Diagnostic Screens Off Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPMClrSts Flowing Therm1 Therm2Therm3 VBusTurn Off welding power source, and disconnect input power Removing Wrapper and Measuring Input Capacitor VoltageTools Needed 16, 3/8 Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s