Miller Electric ProHeat 35 manual Base w/Components

Page 59

. Hardware is common and

14

not available unless listed.

 

 

1

 

4

14

12

 

 

 

 

 

 

 

3

 

 

 

 

 

 

6

 

2

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

3

 

 

 

 

 

 

6

 

 

 

 

 

 

9

16

 

 

 

 

 

 

 

15

 

 

 

 

 

 

8

 

 

 

 

 

 

 

Figure 11-4. Base w/Components

804 221-D

 

 

 

 

 

 

 

Item

Dia.

Part

 

 

 

 

No.

Mkgs.

No.

 

Description

Quantity

 

 

 

 

 

Figure 11-4. Base w/Components

 

. . .

1

. . .

. . . . . . . . . .

217 328 . .

FRAME, lifting

. . . . . . . . . . . . . . . . . . . . . 1

. . . 2

. . .

. . . . . . . . . .

213 865 . .

BASE ASSY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . 1

. . .

3

. . .

. . . . . . . . . .

213 939 . .

LABEL, warning electric shock can kill significant

. . . . . . . . . . . . . . . . . . . . 2

. . .

4

. . L1,L2 . . . .

218 692 . .

INDUCTOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . 2

. . .

5

. . .

. . . . . . . . . .

216 815 . .

BRACKET, cap support

. . . . . . . . . . . . . . . . . . . . . 1

. . .

6

. . . C1,2 . . . .

213 870 . .

CAPACITOR, elctlt

. . . . . . . . . . . . . . . . . . . . . 2

. . .

7

. . . . T1

213 583 . .

TRANSFORMER, hf

. . . . . . . . . . . . . . . . . . . . . 1

. . .

7

. . . . T1

227 065 . .

TRANSFORMER, hf (400V model)

. . . . . . . . . . . . . . . . . . . . . 1

. . .

8

. . .

. . . . . . . . . .

216 629 . .

BRACKET, fan

. . . . . . . . . . . . . . . . . . . . . 1

. . .

9

. FM1,FM2 . .

222 728 . .

FAN, nuffin 48 V

. . . . . . . . . . . . . . . . . . . . . 2

. . . 10

. . .

RC4

115 090 . .

HOUSING PLUG+PINS, (service kit)

. . . . . . . . . . . . . . . . . . . . . 1

. . . 11

. . .

. . . . . . . . . .

217 992 . .

BAFFLE, air bottom

. . . . . . . . . . . . . . . . . . . . . 1

. . . 12

. . .

. . . . . . . . . .

224 973 . .

INSULATOR, lift frame

. . . . . . . . . . . . . . . . . . . . . 2

. . . 13

. . .

. . . . . . . . . . .

603 115 . .

WEATHERSTRIPPING

. . . . . . . . . . . . . . . . . . . . . 2

. . . 14

. . .

. . . . . . . . . .

026 627 . .

GASKET, lifting eye cover

. . . . . . . . . . . . . . . . . . . . . 1

. . . . . .

. .

PLG4 . . . . . 115 094 . .

HOUSING PLUG+SKTS,(SERVICE KIT)

. . . . . . . . . . . . . . . . . . . . . 1

. . . 15

. . .

. . . . . . . . . .

226 837 . .

WASHER, rubber .343 id x .875 od x .093 thk .

. . . . . . . . . . . . . . . . . . . . . 2

. . . 16

. . .

. . . . . . . . . .

226 838 . .

INSULATOR, capacitor

. . . . . . . . . . . . . . . . . . . . . 1

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-222 166 Page 53

Page 58 Page 60
Image 59
Page 58 Page 60
Contents File Induction Heating OM-222 166K 2007−11 ProcessesDescription From Miller to You Table of Contents EMF Information − MaintenanceRoutine Maintenance Blowing Out Inside Of Unit Limit Conditions Limit Condition Codes Fault ConditionsDecstat1/07 DirectivesStandards Page Fumes and Gases can be hazardous Symbol UsageInduction Heating Hazards Electric Shock can killCalifornia Proposition 65 Warnings About Implanted Medical Devices Principal Safety Standards EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UNE Décharge Électrique peut entraîner la mortDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLE Chauffage PAR Induction peut provoquer des brûlures LA Chute DE L’APPAREIL peut blesserEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF − Definitions Kill Shown by the symbolsPower before working on Are possible hazards asWeee Label For Products Sold Within The EU Rating Label For CE ProductsI1max − InstallationSymbols And Definitions SpecificationsMovement Location And Airflow Do not move or operate unit where it could tipSelecting a Location TippingMin Grounding Conductor Size In AWG Electrical Service GuidePhase Input Voltage 50 Hz ThreeGND/PE Earth Ground Connecting 3-Phase Input Power For 460/575 Volt ModelsWelding Power Source Input Power Connections Disconnect Device Input Power ConnectionsConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Socket Socket Information Remote 14 Receptacle RC14 Information and ConnectionsRemote 14 Socket Information Unused Temperature Recorder Socket InformationSignal Common Socket No Socket InformationWorkpiece Use handle to place magnet on the workpiece Secondary Insulation ProtectionReceptacles Plug Handle MagnetLocating Thermocouples Volt AC Duplex Receptacle And Supplementary ProtectorOther end is fitted with a 2-pin type K connector Attaching Welded Thermocouples Do not weld thermocouples while connected to power sourcePlacing Temperature Probe Using Contact ThermocouplesControls − Components and ControlsSystem Description − Setup and OperationSafety Equipment Power Source/System SetupOM-222 166 Programming Temperature-Based ControlMode....... Preheat Control TC Temperature Soak Time Decrease button to change the value to the desired settingPwht Post-Weld Heat Treat Bake-OutCustom Program Soak Parameters600 Custom ProgramEnd Type.......StepNumber OM-222 166 Ramp Temperature 600 Ramp Rate 600 /HrEnd Function SoakSoak Function NumberSoak at 1250 degrees F for a period Manual ControlTypical 5-Segment Custom Program Preheat, Bake-Out And Pwht Run Status Screen Temperature Based ControlRun Status TC5 Target Temp −−−− TC6 Countdown.. −−−−−−Cooler cannot be turned off while output is on Power TC5 Current TC6 Voltage Frequency KHzParameters CoolerProgram run is initiated, the Run Must be running to enter Hold modeReal-Time Operation Button. a change of program parameters Liquid Cooled Output System Operating CharacteristicsPower Source Output Characteristics Air Cooled OutputBefore maintaining − MaintenanceRoutine Maintenance Disconnect powerServicing Hazards − Safety Precautions for ServicingCalifornia Proposition 65 Warnings Operator Interface Indicators − Diagnostics & TroubleshootingLimit Condition Additional Information Limit ConditionsLimit Condition Codes Run StatusFault Condition Additional Information Fault ConditionsFault Condition Codes ClrSts Flowing System Diagnostic ScreensOff Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM VBus Therm1Therm2 Therm3Tools Needed 16, 3/8 Turn Off welding power source, and disconnect input powerRemoving Wrapper and Measuring Input Capacitor Voltage Blowing Out Inside Of Unit Material Thickness Reference ChartCircuit Diagram − Electrical Diagram218 057-G See Figure 11-313 11-2 − Parts ListFront Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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