Miller Electric ProHeat 35 manual Left Windtunnel

Page 66

	. Hardware is common and	12
	not available unless listed.	1
		1
		10
	8	2
	8	6
		6
		13
		7

14

				3 5	15
						4
				9	11
				9		804 225-A
						804 225-A
				Figure 11-9. Left Windtunnel
	Item	Dia.	Part
	No.	Mkgs.	No.	Description		Quantity
				Figure 11-9. Left Windtunnel

. . . 1 . . .		. . . . . . . . . .	216 631 . .	WINDTUNNEL, LH .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . 1
. . .	2 . . .	. . . . . . . . . .	218 683 . .	HEAT SINK, diode . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . 1
. . .	3 . . .	. . . . . . . . . .	170 647 . .	BUSHING, snap-in nyl 1.312 ID x 1.500 mtg hole		. . . . . . . . 2
. . .	4 . . .	. . . . . . . . . .	025 248 . .	STAND-OFF, insul .250−20 x 1.250 lg x .437 thd		. . . . . . . . 8
. . .	5 . . .	. . . . . . . . . . .	115 443 . .	STAND-OFF, no 6−32 x .750 lg .250 hex		. . . . . . . . 7
. . .	6 . . .	. . . . . . . . . .	083 147 . .	GROMMET, scr no 8/10 panel hole .312 sq .500 high		. . . . . . . . 2
. . . 7 . . . RT3			222 327 . .	THERMISTOR, ntc 30 k ohm at 25 deg C 24 in lead		. . . . . . . . 1
. . .	8 . . .	. . . . . . . . . .	030 170 . .	BUSHING, snap-in nyl .750 ID x 1.000 mtg hole		. . . . . . . . 1
. . .	9 . . .	. . . . . . . . . .	218 430 . .	COVER, access . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . 1
. . . 10 . . .		. . . . . . . . . .	220 825 . .	BUS BAR, capacitor	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . 4
. . . 11 . C7-C10 . . .			218 687 . .	CAPACITOR, polyp film 1.35 uf 700 VAC +5% −0%		. . . . . . . . 4
. . . 11 . C7-C10 . . .			225 775 . .	CAPACITOR, polyp film 1.10 uf 700 vac +5% −0% (400 V model only) 4
. . . 12 . . .		. T2	219 002 . .	TRANSFORMER, control		. . . . . . . . 1
. . . 13 . . .		PC7	225 558 . .	KIT, circuit card assy intrcnct I srce out		. . . . . . . . 1
. . . 14 . . .		PC1	217 928 . .	CIRCUIT CARD ASSY, power source control		. . . . . . . . 1
. . . 15 . . .		. . . . . . . . . .	212 038 . .	SCREW, M4 − .7 x 8.5 pan hd−phl stl pld slffmg		. . . . . . . . 8

OM-222 166 Page 60

Image 66

Contents OM-222 166K 2007−11 Processes DescriptionFile Induction Heating From Miller to You Table of Contents Limit Conditions Limit Condition Codes Fault Conditions − MaintenanceRoutine Maintenance Blowing Out Inside Of Unit EMF InformationDirectives StandardsDecstat1/07 Page Electric Shock can kill Symbol UsageInduction Heating Hazards Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLOLE Chauffage PAR Induction peut provoquer des brûlures DES Organes Mobiles peuvent provoquer des blessuresProposition californienne 65 Avertissements Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux − Definitions Are possible hazards as Shown by the symbolsPower before working on KillRating Label For CE Products Weee Label For Products Sold Within The EUSpecifications − InstallationSymbols And Definitions I1maxTipping Do not move or operate unit where it could tipSelecting a Location Movement Location And Airflow50 Hz Three Electrical Service GuidePhase Input Voltage Min Grounding Conductor Size In AWGDisconnect Device Input Power Connections Connecting 3-Phase Input Power For 460/575 Volt ModelsWelding Power Source Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Remote 14 Receptacle RC14 Information and Connections Remote 14 Socket InformationSocket Socket Information Socket No Socket Information Temperature Recorder Socket InformationSignal Common UnusedHandle Magnet Secondary Insulation ProtectionReceptacles Plug Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls ControlsPower Source/System Setup − Setup and OperationSafety Equipment System DescriptionOM-222 166 Decrease button to change the value to the desired setting Temperature-Based ControlMode....... Preheat Control TC Temperature Soak Time ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramType.......Step Custom ProgramEnd 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Number SoakSoak Function End FunctionManual Control Typical 5-Segment Custom ProgramSoak at 1250 degrees F for a period TC5 Target Temp −−−− TC6 Countdown.. −−−−−− Temperature Based ControlRun Status Preheat, Bake-Out And Pwht Run Status ScreenCooler Power TC5 Current TC6 Voltage Frequency KHzParameters Cooler cannot be turned off while output is onMust be running to enter Hold mode Real-Time OperationProgram run is initiated, the Run Button. a change of program parameters Air Cooled Output System Operating CharacteristicsPower Source Output Characteristics Liquid Cooled OutputDisconnect power − MaintenanceRoutine Maintenance Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsRun Status Limit ConditionsLimit Condition Codes Limit Condition Additional InformationFault Conditions Fault Condition CodesFault Condition Additional Information System Diagnostic Screens Off Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPMClrSts Flowing Therm3 Therm1Therm2 VBusTurn Off welding power source, and disconnect input power Removing Wrapper and Measuring Input Capacitor VoltageTools Needed 16, 3/8 Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s