Miller Electric
ProHeat 35
manual
218 057-G
Specs
Parts list
Electrical Diagram
Signal Common
Fault Conditions
Symbol Usage
Operator Interface Indicators
Maintenance
System Diagnostic Screens
Setup and Operation
Page 55
218
057-G
OM-222
166 Page 49
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Page 56
Image 55
Page 54
Page 56
Contents
Description
OM-222 166K 2007−11 Processes
File Induction Heating
From Miller to You
Table of Contents
EMF Information
− Maintenance
Routine Maintenance Blowing Out Inside Of Unit
Limit Conditions Limit Condition Codes Fault Conditions
Standards
Directives
Decstat1/07
Page
Fumes and Gases can be hazardous
Symbol Usage
Induction Heating Hazards
Electric Shock can kill
California Proposition 65 Warnings
About Implanted Medical Devices
Principal Safety Standards EMF Information
LES Fumées ET LES GAZ peuvent être dangereux
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UNE Décharge Électrique peut entraîner la mort
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU D’EXPLO
LE Chauffage PAR Induction peut provoquer des brûlures
LA Chute DE L’APPAREIL peut blesser
Principales normes de sécurité Information EMF
Proposition californienne 65 Avertissements
En ce qui concerne les implants médicaux
− Definitions
Kill
Shown by the symbols
Power before working on
Are possible hazards as
Weee Label For Products Sold Within The EU
Rating Label For CE Products
I1max
− Installation
Symbols And Definitions
Specifications
Movement Location And Airflow
Do not move or operate unit where it could tip
Selecting a Location
Tipping
Min Grounding Conductor Size In AWG
Electrical Service Guide
Phase Input Voltage
50 Hz Three
GND/PE Earth Ground
Connecting 3-Phase Input Power For 460/575 Volt Models
Welding Power Source Input Power Connections
Disconnect Device Input Power Connections
Connecting 3-Phase Input Power For 400/460 Volt Models
Power Source Output Connections
Remote 14 Socket Information
Remote 14 Receptacle RC14 Information and Connections
Socket Socket Information
Unused
Temperature Recorder Socket Information
Signal Common
Socket No Socket Information
Workpiece Use handle to place magnet on the workpiece
Secondary Insulation Protection
Receptacles Plug
Handle Magnet
Locating Thermocouples
Volt AC Duplex Receptacle And Supplementary Protector
Other end is fitted with a 2-pin type K connector
Attaching Welded Thermocouples
Do not weld thermocouples while connected to power source
Placing Temperature Probe
Using Contact Thermocouples
Controls
− Components and Controls
System Description
− Setup and Operation
Safety Equipment
Power Source/System Setup
OM-222 166
Programming
Temperature-Based Control
Mode....... Preheat Control TC Temperature Soak Time
Decrease button to change the value to the desired setting
Pwht Post-Weld Heat Treat
Bake-Out
Custom Program
Soak Parameters
600
Custom Program
End
Type.......Step
Number OM-222 166
Ramp Temperature 600 Ramp Rate 600 /Hr
End Function
Soak
Soak Function
Number
Typical 5-Segment Custom Program
Manual Control
Soak at 1250 degrees F for a period
Preheat, Bake-Out And Pwht Run Status Screen
Temperature Based Control
Run Status
TC5 Target Temp −−−− TC6 Countdown.. −−−−−−
Cooler cannot be turned off while output is on
Power TC5 Current TC6 Voltage Frequency KHz
Parameters
Cooler
Real-Time Operation
Must be running to enter Hold mode
Program run is initiated, the Run
Button. a change of program parameters
Liquid Cooled Output
System Operating Characteristics
Power Source Output Characteristics
Air Cooled Output
Before maintaining
− Maintenance
Routine Maintenance
Disconnect power
Servicing Hazards
− Safety Precautions for Servicing
California Proposition 65 Warnings
Operator Interface Indicators
− Diagnostics & Troubleshooting
Limit Condition Additional Information
Limit Conditions
Limit Condition Codes
Run Status
Fault Condition Codes
Fault Conditions
Fault Condition Additional Information
Off Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM
System Diagnostic Screens
ClrSts Flowing
VBus
Therm1
Therm2
Therm3
Removing Wrapper and Measuring Input Capacitor Voltage
Turn Off welding power source, and disconnect input power
Tools Needed 16, 3/8
Blowing Out Inside Of Unit
Material Thickness Reference Chart
Circuit Diagram
− Electrical Diagram
218 057-G
See Figure 11-313 11-2
− Parts List
Front Panel
Rear Panel
Base w/Components
Top Windtunnel
Capacitor Assembly
Right Windtunnel
229
Right Windtunnel 400 V Model Only
208
Left Windtunnel
PLG14
10. Hermaphroditic Blank Plug Assy
SOCKET/WRENCH Selection Table Standard Metric
OM-222 166
Your distributor also gives
Service
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
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