Miller Electric ProHeat 35 manual Parts List, See -313 11-2

Page 56

SECTION 11 − PARTS LIST

53. Hardware is common and not available unless listed.

4

12

See Figure

11-313 14

15

10

9

1

11

7

6

8

See Figure

11-2

11

					2	804 218-D
						804 218-D
					Figure 11-1. Wrappers
	Item	Dia.		Part
	No.	Mkgs.		No.	Description	Quantity
					Figure 11-1. Wrappers

. . .	1 . .	. . . . . . . .	. .	+217 470 . .	PANEL, side RH	. . . 1
. . .	2 . .	. . . . . . . .	. . .	217 860 . .	LABEL, warning electric shock and input pwr (FR)	. . . 1
. . .	3 . .	. . . . . . . .	. .	+217 325 . .	COVER, top	. . . 1
. . .	4 . .	. . . . . . . .	. . .	147 876 . .	LABEL, warning general precautionary induction heat	. . . 1
. . .	5 . .	. . . . . . . .	. . .	217 334 . .	PANEL, side LH	. . . 1
. . .	6 . .	. . . . . . . .	. . .	217 468 . .	DOOR, primary board	. . . 1
. . .	7 . .	. . . . . . . .	. . .	189 491 . .	SPACER, hinge	. . . 1
. . .	8 . .	. . . . . . . .	. . .	168 343 . .	HINGE, cont polyolefin copolymer	. . . 1
. . .	9 . .	. . . . . . . .	. . .	222 106 . .	BRACKET, mtg fan	. . . 1
. . . 10 . .		. FM3 . .	. . .	236 263 . .	FAN, muffin 24VDC 3000 RPM 130 CFM	. . . 1
. . . 11 . .		. . . . . . . .	. . .	206 270 . .	INSULATOR, side RH	. . . 2
. . . 12 . .		. . . . . . . .	. . .	198 035 . .	HANDLE	. . . 1
. . . 13 . .		. . . . . . . .	. . .	197 931 . .	MAGNET, permanent	. . . 1
. . . 14 . .		. . . . . . . .	. . .	197 900 . .	CABLE, work ground	. . . 1
. . . 15 . .		. . . . . . . .	. . .	127 836 . .	PLUG, tw lk insul male	. . . 1
. . . . . . . .		. RC2 . .	. . .	135 635 . .	HOUSING PLUG+PINS,(SERVICE KIT)	. . . 1
. . . . . . . .		PLG2 . . . .		131 054 . .	HOUSING RCPT+SKTS,(SERVICE KIT)	. . . 1
. . . . . . . .		PLG61	. . .	131 204 . .	HOUSING PLUG+SKTS,(SERVICE KIT)	. . . 1
. . . . . . . .		PLG63	. . . . 115 094 . .		HOUSING PLUG+SKTS,(SERVICE KIT)	. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-222 166 Page 50

Image 56

Contents File Induction Heating OM-222 166K 2007−11 ProcessesDescription From Miller to You Table of Contents − Maintenance Routine Maintenance Blowing Out Inside Of UnitLimit Conditions Limit Condition Codes Fault Conditions EMF InformationDecstat1/07 DirectivesStandards Page Symbol Usage Induction Heating HazardsElectric Shock can kill Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxRisque D’INCENDIE OU D’EXPLO LE Chauffage PAR Induction peut provoquer des brûluresLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF − Definitions Shown by the symbols Power before working onAre possible hazards as KillRating Label For CE Products Weee Label For Products Sold Within The EU− Installation Symbols And DefinitionsSpecifications I1maxDo not move or operate unit where it could tip Selecting a LocationTipping Movement Location And AirflowElectrical Service Guide Phase Input Voltage50 Hz Three Min Grounding Conductor Size In AWGConnecting 3-Phase Input Power For 460/575 Volt Models Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Socket Socket Information Remote 14 Receptacle RC14 Information and ConnectionsRemote 14 Socket Information Temperature Recorder Socket Information Signal CommonSocket No Socket Information UnusedSecondary Insulation Protection Receptacles PlugHandle Magnet Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls Controls− Setup and Operation Safety EquipmentPower Source/System Setup System DescriptionOM-222 166 Temperature-Based Control Mode....... Preheat Control TC Temperature Soak TimeDecrease button to change the value to the desired setting ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramCustom Program EndType.......Step 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Soak Soak FunctionNumber End FunctionSoak at 1250 degrees F for a period Manual ControlTypical 5-Segment Custom Program Temperature Based Control Run StatusTC5 Target Temp −−−− TC6 Countdown.. −−−−−− Preheat, Bake-Out And Pwht Run Status ScreenPower TC5 Current TC6 Voltage Frequency KHz ParametersCooler Cooler cannot be turned off while output is onProgram run is initiated, the Run Must be running to enter Hold modeReal-Time Operation Button. a change of program parameters System Operating Characteristics Power Source Output CharacteristicsAir Cooled Output Liquid Cooled Output− Maintenance Routine MaintenanceDisconnect power Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsLimit Conditions Limit Condition CodesRun Status Limit Condition Additional InformationFault Condition Additional Information Fault ConditionsFault Condition Codes ClrSts Flowing System Diagnostic ScreensOff Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM Therm1 Therm2Therm3 VBusTools Needed 16, 3/8 Turn Off welding power source, and disconnect input powerRemoving Wrapper and Measuring Input Capacitor Voltage Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s