Miller Electric ProHeat 35 manual Connecting 3-Phase Input Power For 400/460 Volt Models

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4-6. Connecting 3-Phase Input Power For 400/460 Volt Models

Tools Needed:

3/8 in

3= GND/PE Earth Ground

8

10

7

		L1
		L2
4	9	L3
4	9

6

6	1

5	3	4	2	Ref. 804 430-A

!	Installation must meet all National and
	Local Codes − have only qualified per-
	sons make this installation.
! Disconnect and lockout/tagout input
	power before connecting input con-
	ductors from unit.
!	Make input power connections to the
	welding power source first.
!	Always connect green or green/yellow
	conductor to supply grounding termi-
	nal first, and never to a line terminal.

.The circuitry in this unit automatically

adapts the power source to the primary voltage being applied. Check input voltage available at site. This unit can be connected to either 400 or 460 VAC input power.

See rating label on unit and check input volt- age available at site.

1Input Power Conductors (Customer Supplied Cord)

Select size and length of conductors using Section 4-4. Conductors must comply with national, state, and local electrical codes. If applicable, use lugs of proper amperage capacity and correct hole size.

Welding Power Source Input Power Con- nections

2 Strain Relief

Route conductors (cord) through strain relief and tighten screws.

3Machine Grounding Terminal

4Green Or Green/Yellow Grounding Conductor

Connect green or green/yellow grounding conductor to welding power source grounding terminal first.

5Welding Power Source Line Terminals

6Input Conductors L1 (U), L2 (V) And L3

(W)

Connect input conductors L1 (U), L2 (V) and L3 (W) to welding power source line terminals.

Close and secure access door on welding power source.

Disconnect Device Input Power Connec- tions

7Disconnect Device (switch shown in OFF position)

8Disconnect Device (Supply) Grounding Terminal

Connect green or green/yellow grounding conductor to disconnect device grounding ter- minal first.

9 Disconnect Device Line Terminals

Connect input conductors L1 (U), L2 (V) And L3 (W) to disconnect device line terminals.

10 Over-Current Protection

Select type and size of over-current protection using Section 4-4(fused disconnect switch shown).

Close and secure door on line disconnect de- vice. Remove lockout/tagout device, and place switch in the On position.

OM-222 166 Page 14

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Contents File Induction Heating OM-222 166K 2007−11 ProcessesDescription From Miller to You Table of Contents − Maintenance Routine Maintenance Blowing Out Inside Of UnitLimit Conditions Limit Condition Codes Fault Conditions EMF InformationDecstat1/07 DirectivesStandards Page Symbol Usage Induction Heating HazardsElectric Shock can kill Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxRisque D’INCENDIE OU D’EXPLO LE Chauffage PAR Induction peut provoquer des brûluresLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF − Definitions Shown by the symbols Power before working onAre possible hazards as KillRating Label For CE Products Weee Label For Products Sold Within The EU− Installation Symbols And DefinitionsSpecifications I1maxDo not move or operate unit where it could tip Selecting a LocationTipping Movement Location And AirflowElectrical Service Guide Phase Input Voltage50 Hz Three Min Grounding Conductor Size In AWGConnecting 3-Phase Input Power For 460/575 Volt Models Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Socket Socket Information Remote 14 Receptacle RC14 Information and ConnectionsRemote 14 Socket Information Temperature Recorder Socket Information Signal CommonSocket No Socket Information UnusedSecondary Insulation Protection Receptacles PlugHandle Magnet Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls Controls− Setup and Operation Safety EquipmentPower Source/System Setup System DescriptionOM-222 166 Temperature-Based Control Mode....... Preheat Control TC Temperature Soak TimeDecrease button to change the value to the desired setting ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramCustom Program EndType.......Step 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Soak Soak FunctionNumber End FunctionSoak at 1250 degrees F for a period Manual ControlTypical 5-Segment Custom Program Temperature Based Control Run StatusTC5 Target Temp −−−− TC6 Countdown.. −−−−−− Preheat, Bake-Out And Pwht Run Status ScreenPower TC5 Current TC6 Voltage Frequency KHz ParametersCooler Cooler cannot be turned off while output is onProgram run is initiated, the Run Must be running to enter Hold modeReal-Time Operation Button. a change of program parameters System Operating Characteristics Power Source Output CharacteristicsAir Cooled Output Liquid Cooled Output− Maintenance Routine MaintenanceDisconnect power Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsLimit Conditions Limit Condition CodesRun Status Limit Condition Additional InformationFault Condition Additional Information Fault ConditionsFault Condition Codes ClrSts Flowing System Diagnostic ScreensOff Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM Therm1 Therm2Therm3 VBusTools Needed 16, 3/8 Turn Off welding power source, and disconnect input powerRemoving Wrapper and Measuring Input Capacitor Voltage Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s