Miller Electric ProHeat 35 manual California Proposition 65 Warnings

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MOVING PARTS can cause injury.

D Keep away from moving parts such as fans.

D Have only qualified persons remove doors, panels, covers, or guards for maintenance as necessary.

DKeep hands, hair, loose clothing, and tools away from moving parts.

DReinstall doors, panels, covers, or guards when maintenance is finished and before reconnecting input power.

MAGNETIC FIELDS can affect Implanted Medical Devices.

D Wearers of Pacemakers and other Implanted Medical Devices should keep away from serv- icing areas until consulting their doctor and the device manufacturer.

OVERUSE can cause OVERHEATING.

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before us- ing induction heating equipment again.

DDo not block or filter airflow to unit.

H.F. RADIATION can cause interference.

DHigh-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified persons familiar with electronic equipment install, test, and service H.F. producing units.

DThe user is responsible for having a qualified electrician prompt- ly correct any interference problem resulting from the installa- tion.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

READ INSTRUCTIONS.

D Use Testing Booklet (Part No. 150 853) when servicing this unit.

DConsult the Owner’s Manual for induction heat-

ing safety precautions.

DUse only genuine replacement parts from the manufacturer.

8-3. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

Engine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm.

For Diesel Engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

8-4. EMF Information

Considerations About Induction Heating And The Effects Of Low Fre- quency Electric And Magnetic Fields

Induction heating current, as it flows through induction heating cables, will cause electromagnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: “The body of evidence, in the committee’s judgment, has not demonstrated that exposure to power-frequency electric and magnetic fields is a human- health hazard.” However, studies are still going forth and evidence continues to be examined. Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields when using induction heating equipment.

To reduce magnetic fields in the workplace, use the following procedures:

1.Keep cables close together by twisting or taping them, or using a cable cover.

2.Arrange cables to one side and away from the operator.

3.Do not coil or drape cables around your body.

4.Keep induction heating power source and cables as far away from operator as practical.

5.Connect work clamp to workpiece as close to the weld as possible.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. If cleared by your doctor, then following the above procedures is recom- mended.

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Contents Description OM-222 166K 2007−11 ProcessesFile Induction Heating From Miller to You Table of Contents Limit Conditions Limit Condition Codes Fault Conditions − MaintenanceRoutine Maintenance Blowing Out Inside Of Unit EMF InformationStandards DirectivesDecstat1/07 Page Electric Shock can kill Symbol UsageInduction Heating Hazards Fumes and Gases can be hazardousCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLOLE Chauffage PAR Induction peut provoquer des brûlures DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information EMF Proposition californienne 65 AvertissementsEn ce qui concerne les implants médicaux − Definitions Are possible hazards as Shown by the symbolsPower before working on KillRating Label For CE Products Weee Label For Products Sold Within The EUSpecifications − InstallationSymbols And Definitions I1maxTipping Do not move or operate unit where it could tipSelecting a Location Movement Location And Airflow50 Hz Three Electrical Service GuidePhase Input Voltage Min Grounding Conductor Size In AWGDisconnect Device Input Power Connections Connecting 3-Phase Input Power For 460/575 Volt ModelsWelding Power Source Input Power Connections GND/PE Earth GroundConnecting 3-Phase Input Power For 400/460 Volt Models Power Source Output Connections Remote 14 Socket Information Remote 14 Receptacle RC14 Information and ConnectionsSocket Socket Information Socket No Socket Information Temperature Recorder Socket InformationSignal Common UnusedHandle Magnet Secondary Insulation ProtectionReceptacles Plug Workpiece Use handle to place magnet on the workpieceVolt AC Duplex Receptacle And Supplementary Protector Locating ThermocouplesOther end is fitted with a 2-pin type K connector Do not weld thermocouples while connected to power source Attaching Welded ThermocouplesUsing Contact Thermocouples Placing Temperature Probe− Components and Controls ControlsPower Source/System Setup − Setup and OperationSafety Equipment System DescriptionOM-222 166 Decrease button to change the value to the desired setting Temperature-Based ControlMode....... Preheat Control TC Temperature Soak Time ProgrammingBake-Out Pwht Post-Weld Heat TreatSoak Parameters Custom ProgramType.......Step Custom ProgramEnd 600Ramp Temperature 600 Ramp Rate 600 /Hr Number OM-222 166Number SoakSoak Function End FunctionTypical 5-Segment Custom Program Manual ControlSoak at 1250 degrees F for a period TC5 Target Temp −−−− TC6 Countdown.. −−−−−− Temperature Based ControlRun Status Preheat, Bake-Out And Pwht Run Status ScreenCooler Power TC5 Current TC6 Voltage Frequency KHzParameters Cooler cannot be turned off while output is onReal-Time Operation Must be running to enter Hold modeProgram run is initiated, the Run Button. a change of program parameters Air Cooled Output System Operating CharacteristicsPower Source Output Characteristics Liquid Cooled OutputDisconnect power − MaintenanceRoutine Maintenance Before maintaining− Safety Precautions for Servicing Servicing HazardsCalifornia Proposition 65 Warnings − Diagnostics & Troubleshooting Operator Interface IndicatorsRun Status Limit ConditionsLimit Condition Codes Limit Condition Additional InformationFault Condition Codes Fault ConditionsFault Condition Additional Information Off Cable1 LQD DIAG1 OutI1 Cable2 LQD OutI2 ClntFR 0.75 GPM System Diagnostic ScreensClrSts Flowing Therm3 Therm1Therm2 VBusRemoving Wrapper and Measuring Input Capacitor Voltage Turn Off welding power source, and disconnect input powerTools Needed 16, 3/8 Material Thickness Reference Chart Blowing Out Inside Of Unit− Electrical Diagram Circuit Diagram218 057-G − Parts List See Figure 11-313 11-2Front Panel Rear Panel Base w/Components Top Windtunnel Capacitor Assembly Right Windtunnel 229 Right Windtunnel 400 V Model Only 208 Left Windtunnel PLG14 10. Hermaphroditic Blank Plug Assy SOCKET/WRENCH Selection Table Standard Metric OM-222 166 Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s