BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS manual Nexiq Bendix Application Card

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LED Diagnostic Trouble Codes

LFT -

Left

ECU -

ABS Controller

RHT -

Right

SEN -

Wheel Speed

DRV -

Drive Axle

 

Sensor

ADD -

Additional

MOD -

Pressure Modulator

STR -

Steer Axle

 

Valve

VLT -

Power

TRC -

Traction Control

 

 

 

LEDs

Example: If the Diagnostic

Green

Trouble Code is "Right

VLT

Red

Steer Axle Sensor", the

SEN

RDUunit will display one

STR

green and three red LEDs

RHT

 

FIGURE 12 - DIAGNOSTIC TROUBLE CODES

Bendix® RDUCommunication Problems

If the ABS ECU does not respond to the RDUtool’s request for diagnostic trouble codes, the RDUtool will illuminate each red LED in a clockwise pattern. This pattern indicates the loss of communication and will continue until the ABS ECU responds and communication has been established.

Possible sources of communication problems are:

1.A problem with the J1587 link at the in-cab off-board diagnostic connector (9 or 6 Pin).

2.The ECU does not support PID194.

3.No power is being supplied to the ECU and/or the diagnostic connector.

4.The J1587 bus is overloaded with information and the RDU can not arbitrate access.

5.A malfunctioning RDUtool.

Nexiq Bendix Application Card

Nexiq provides a Bendix application card for use with the ProLink tool. It can also be used to diagnose the EC-30, EC-17, Gen 4and Gen 5, and MC-30ABS Controllers. For more information on the Bendix application card visit www.bendix.com, Nexiq at www.nexiq.com, or your local authorized Bendix parts outlet.

Heavy Duty

 

Pro-LinkMulti Protocol

PC Card MPSI

Cartridge

Part Number

 

805013

FIGURE 13 - NEXIQ (MPSI) PRO-LINK TOOL

16

FIGURE 14 - BENDIX® ACOMDIAGNOSTICS

Bendix® AComDiagnostics 3.0 Software

Bendix® ACom™ Diagnostics is a PC-based software program and is designed to meet RP-1210 industry standards. This software provides the technician with access to all the available ECU diagnostic information and configuration capability, including:

ECU information

Diagnostic trouble codes and repair information

Configuration (ABS, ATC, and more)

Wheel speed information

Perform component tests

Save and print information

When using AComDiagnostics software to diagnose the EC-60 ABS ECU, the computer’s serial or parallel port needs to be connected to the vehicle’s diagnostic connector.

For more information on AComDiagnostics software or RP1210 compliant tools, go to www.bendix.com or visit your local authorized Bendix parts outlet.

See Page 42 for Appendix A: J1587 SID and FMI codes and their Bendix blink code equivalents

www.bendix.com

Visit Bendix online for the latest information, and ways to find the Bendix contacts you need. Contact technical support, service engineers, Bendix account managers, and more — www.bendix.com is your complete Bendix resource.

Bendix Technical Assistance Team

For direct telephone technical support, call the Bendix technical assistance team at:

1-800-AIR-BRAKE(1-800-247-2725),

Monday through Friday, 8:00 A.M. to 6:00 P.M. EST, and follow the instructions in the recorded message.

Or, you may e-mail the Bendix technical assistance team at: tbs.techteam@bendix.com.

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Contents Introduction Standard Frame Standard Cab Premium Frame Premium CabComponents ECU MountingCab ECUs Frame ECUsEC-60CONTROLLERS with PLC Hardware ConfigurationsEC-60CONTROLLER Inputs EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Optional ATC Off-Road Mode Dynamometer Test ModeEngine Torque Limiting ETL with Smart ATC Traction Control Bendix Smart ATC Traction ControlABS Partial Shutdown System Configuration Reconfiguring EC-60ControllersECU Reconfiguration Troubleshooting General Safe Maintenance PracticesRemoving the EC-60CONTROLLER Assembly Installing a NEW EC-60CONTROLLERECU Diagnostics Troubleshooting Blink Codes and Diagnostic ModesBlink Codes Diagnostic Modes Diagnostic Modes Active Diagnostic Trouble Code Mode Inactive Diagnostic Trouble Code ModeSystem Configuration Check Mode Clearing Active Diagnostic Trouble CodesReconfigure ECU Mode Using HAND-HELD or PC-BASED Diagnostics Bendix RDU Remote Diagnostic UnitFeatures of the Bendix RDU Tool Bendix RDU Reset FunctionBendix ACom Diagnostics 3.0 Software Bendix RDU Communication ProblemsNexiq Bendix Application Card Bendix Technical Assistance TeamActive or Inactive Diagnostic Trouble Codes 1st Blink Code Go Here for Troubleshooting Tests NumberTroubleshooting Diagnostic Trouble Codes 2nd Diagnostic Blink Trouble CodeWheel Speed Sensors Code DescriptionCab-mount ECU Looking into wire harness connector Frame-mount ECU Looking into wire harness connectorConnector Pin Speed Sensor Repair TestsPressure Modulator Valves Connector Pin PMV Location Pressure Modulator Valve Repair TestsTraction Control Valves Traction Control Valve Repair TestsPower Supply Tests Troubleshooting Diagnostic Trouble Codes Power SupplyConnector Pin Power Supply Test J1939 Troubleshooting Tests Connector Pin J1939Connector Pin J1939 J1939 Low J1939 HighECU 2nd. Diagnostic Blink Trouble Code Code Description Troubleshooting Diagnostic Trouble Codes MiscellaneousRepair Information Miscellaneous Troubleshooting ABS Indicator LampRetarder Relay PMV CommonsStandard Cab X2 Connector Pin Assignments Standard Cab X1 Connector Pin AssignmentsNot Used Standard Frame X1 Connector Pin Assignments Standard Frame X2 Connector Pin AssignmentsPremium Cab X1 Connector Pin Assignments Premium Cab X2 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X2 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments Troubleshooting Wiring ABS/ATC WiringPlug Lock Crimp Tool ABS Component Connector Wire Wire Seal TerminalTerminal Troubleshooting Wiring Wheel Speed Sensor WiringTroubleshooting Standard Cab Wiring Schematic 4S/4M Drive Axle Steer AxleTroubleshooting Premium Cab Wiring Schematic 6S/6M Packard BPin CPin APinTroubleshooting Premium Cab Wiring Schematic 6S/5M Packard Pin B Pin C Pin aTroubleshooting Standard Frame Wiring Schematic 4S/4M Steer Axle Drive AxleTroubleshooting Premium Frame Wiring Schematic 6S/6M Premium Frame Wiring Schematic 6S/6MTroubleshooting Premium Frame Wiring Schematic 6S/5M Premium Frame Wiring Schematic 6S/5MGlossary SID FMI General J1587 J1587 Equivalents