BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS Troubleshooting Diagnostic Trouble Codes Miscellaneous

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Troubleshooting Diagnostic Trouble Codes: Miscellaneous

1st. Blink

Code Location

12Miscellaneous

2nd. Diagnostic

Blink Trouble Code Code Description

1Stop Lamp Switch Not Detected

Repair Information

ECU has not detected the presence of the stop lamp switch since ignition power was applied (note that stop lamp switch input may be applied to the EC-60controller using either hardwire input or J1939). Apply and release service brake. Check for brake switch input into ECU (see system wiring schematic). With service brake released, check for presence of the stop lamp bulb. With service brake applied, verify system voltage is now present at the stop lamp switch input to the ECU. Check for damaged wiring between ECU, stop lamp switch and bulb. Check for corroded or damaged connectors. Check for damaged or reversed J1939 wiring. Check for corroded or damaged connectors on J1939 link. Verify presence of engine ECU on the J1939 link. Verify ECU configuration.

2Stop Lamp Switch Defective

Apply and release service brake. Check for brake switch input into ECU (see system wiring schematic). With service brake released, check for presence of the stop lamp bulb. With service brake applied, verify system voltage is now present at the stop lamp switch input to the ECU. Check for damaged wiring between ECU, stop lamp switch and bulb. Check for corroded or damaged connectors. Check for damaged or reversed J1939 wiring. Check for corroded or damaged connectors on J1939 link. Verify presence of engine ECU on the J1939 link. Verify ECU configuration.

3Dynamometer Test Mode

4Retarder Relay Open Circuit or Shorted to Ground

5Retarder Relay Circuit Shorted to Voltage

6ABS Indicator Lamp Circuit Fault

7PMV Common Shorted to Ground

8PMV Common Shorted to Voltage

9ATC Disabled to Prevent Brake Fade

10Tire Size Out of Range (Front to Rear)

11Wheel Speed Sensors Reversed on an Axle

ECU has been placed in the Dynamometer Test Mode by either the diagnostic blink code switch or a hand-held or PC-based diagnostic tool. ATC is disabled.

Verify vehicle contains a retarder relay. Verify ECU configuration. Check wiring between ECU and retarder relay. Verify no continuity between retarder disable output of EC-60controller and ground. Verify condition and wiring of the retarder relay.

Check wiring between ECU and retarder relay. Verify no continuity between retarder disable output of EC-60controller and voltage. Verify condition and wiring of the retarder relay.

Check operation of diagnostic blink code switch. Check wiring of diagnostic blink code switch, ABS WL, and ABS WL relay (frame ECUs only). Verify ABS WL ground input (cab ECUs only).

Verify no continuity between the CMN of all PMVs, TCV, and Diff Lock Solenoid and ground. Check for corroded/damaged wiring or connectors between the ECU and CMN of all PMVs, TCV, and Diff Lock Solenoid.

Verify no continuity between the CMN of all PMVs, TCV, and Diff Lock Solenoid and voltage. Check for corroded/damaged wiring or connectors between the ECU and CMN of all PMVs, TCV, and Diff Lock Solenoid.

ATC is temporarily disabled to prevent excessive heating of the foundation brakes.

Verify correct tire size as desired. Verify proper tire inflation. Verify correct number of exciter ring teeth. Verify that the ECU has the proper tire size settings.

Sensors are reversed (left to right) on one of the axles. Verify proper installation, connection, and wiring of the sensors.

12

Diff. Lock Solenoid Shorted

Verify no continuity between the Diff Lock Solenoid and ground. Check for corroded/

 

to Ground or Open Circuit

damaged wiring or connectors between the ECU and Diff Lock Solenoid.

13

Diff. Lock Solenoid

Verify no continuity between the Diff Lock Solenoid and voltage. Check for corroded/

 

Shorted to Voltage

damaged wiring or connectors between the ECU and Diff Lock Solenoid.

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Contents Introduction Standard Frame Standard Cab Premium Frame Premium CabCab ECUs ComponentsECU Mounting Frame ECUsEC-60CONTROLLER Inputs Hardware ConfigurationsEC-60CONTROLLERS with PLC EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Engine Torque Limiting ETL with Smart ATC Traction Control Optional ATC Off-Road ModeDynamometer Test Mode Bendix Smart ATC Traction ControlABS Partial Shutdown ECU Reconfiguration Reconfiguring EC-60ControllersSystem Configuration Removing the EC-60CONTROLLER Assembly Troubleshooting GeneralSafe Maintenance Practices Installing a NEW EC-60CONTROLLERBlink Codes Troubleshooting Blink Codes and Diagnostic ModesECU Diagnostics Active Diagnostic Trouble Code Mode Diagnostic ModesDiagnostic Modes Inactive Diagnostic Trouble Code ModeReconfigure ECU Mode Clearing Active Diagnostic Trouble CodesSystem Configuration Check Mode Features of the Bendix RDU Tool Using HAND-HELD or PC-BASED DiagnosticsBendix RDU Remote Diagnostic Unit Bendix RDU Reset FunctionNexiq Bendix Application Card Bendix ACom Diagnostics 3.0 SoftwareBendix RDU Communication Problems Bendix Technical Assistance TeamActive or Inactive Diagnostic Trouble Codes 1st Blink Code Go Here for Troubleshooting Tests NumberWheel Speed Sensors Troubleshooting Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Code DescriptionConnector Pin Cab-mount ECU Looking into wire harness connectorFrame-mount ECU Looking into wire harness connector Speed Sensor Repair TestsPressure Modulator Valves Connector Pin PMV Location Pressure Modulator Valve Repair TestsTraction Control Valves Traction Control Valve Repair TestsConnector Pin Power Supply Test Troubleshooting Diagnostic Trouble Codes Power SupplyPower Supply Tests Connector Pin J1939 J1939 Low J1939 Troubleshooting TestsConnector Pin J1939 J1939 HighECU Repair Information Troubleshooting Diagnostic Trouble Codes Miscellaneous2nd. Diagnostic Blink Trouble Code Code Description Retarder Relay Miscellaneous TroubleshootingABS Indicator Lamp PMV CommonsNot Used Standard Cab X1 Connector Pin AssignmentsStandard Cab X2 Connector Pin Assignments Standard Frame X1 Connector Pin Assignments Standard Frame X2 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X3 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X2 Connector Pin Assignments Troubleshooting Wiring ABS/ATC WiringTerminal ABS Component Connector Wire Wire Seal TerminalPlug Lock Crimp Tool Troubleshooting Wiring Wheel Speed Sensor WiringTroubleshooting Standard Cab Wiring Schematic 4S/4M Drive Axle Steer AxleTroubleshooting Premium Cab Wiring Schematic 6S/6M Packard BPin CPin APinTroubleshooting Premium Cab Wiring Schematic 6S/5M Packard Pin B Pin C Pin aTroubleshooting Standard Frame Wiring Schematic 4S/4M Steer Axle Drive AxleTroubleshooting Premium Frame Wiring Schematic 6S/6M Premium Frame Wiring Schematic 6S/6MTroubleshooting Premium Frame Wiring Schematic 6S/5M Premium Frame Wiring Schematic 6S/5MGlossary SID FMI General J1587 J1587 Equivalents