BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS manual ATC Operation

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Normal Braking

During normal braking, brake pressure is delivered through the ABS PMV and into the brake chamber. If the ECU does not detect excessive wheel slip, it will not activate ABS control, and the vehicle stops with normal braking.

Retarder Brake System Control

On surfaces with low traction, application of the retarder can lead to high levels of wheel slip at the drive axle wheels, which can adversely affect vehicle stability.

To avoid this, the EC-60controller switches off the retarder as soon as a lock-up is detected at one (or more) of the drive axle wheels.

When the ECU is placed in the ABS off-road mode, it will switch off the retarder only when ABS is active on a steer axle wheel and a drive axle wheel.

Optional ABS Off-Road Mode

On some road conditions, particularly when the driving surface is soft, the stopping distance with ABS may be longer than without ABS. This can occur when a locked wheel on soft ground plows up the road surface in front of the tire, changing the rolling friction value. Although vehicle stopping distance with a locked wheel may be shorter than corresponding stopping distance with ABS control, vehicle steerability and stability is reduced.

Premium EC-60controllers have an optional control mode that more effectively accommodates these soft road conditions to shorten stopping distance while maintaining optimal vehicle steerability and stability.

WARNING: The ABS off-road mode should not be used on normal, paved road surfaces because vehicle stability and steerability may be reduced. The flashing ABS Indicator Lamp communicates the status of this mode to the driver.

The vehicle manufacturer should provide the optional ABS off-road function only for vehicles that operate on unpaved surfaces or that are used in off-road applications, and is responsible for insuring that vehicles equipped with the ABS off-road function meet all FMVSS-121 requirements and have adequate operator indicators and instructions.

The vehicle operator activates the off-road function with a switch on the dash panel. A flashing ABS Indicator Lamp indicates to the driver that the ABS off-road function is engaged. To exit the ABS off-road mode, depress and release the switch.

All-Wheel Drive (AWD) Vehicles

AWD vehicles with an engaged interaxle differential (steer axle to rear axle)/AWD transfer case may have negative effects on ABS performance. Optimum ABS performance is achieved when the lockable differentials are disengaged, allowing individual wheel control.

Premium EC-60controllers can be programmed specifically for this configuration to control the differential

lock/unlock solenoid in the AWD transfer case. When programmed to do so, the ECU will disengage the locked interaxle/AWD transfer case during an ABS event and reengage it once the ABS event has ended.

ATC OPERATION

ATC Functional Overview

Just as ABS improves vehicle stability during braking, ATC improves vehicle stability and traction during vehicle acceleration. The EC-60controller ATC function uses the same wheel speed information and modulator control as the ABS function. The EC-60controller detects excessive drive wheel speed, compares the speed of the front, non- driven wheels, and reacts to help bring the wheel spin under control. The EC-60controller can be configured to use engine torque limiting and/or differential braking to control wheel spin. For optimal ATC performance, both methods are recommended.

ATC Lamp Operation

The ATC Lamp Illuminates:

1.During power up (e.g. when the vehicle is started) and turns off after the self test is completed, providing no diagnostic trouble codes are present.

2.When ATC is disabled for any reason.

3.During an ATC event (the lamp will flash rapidly). When ATC is no longer active, the ATC active/indicator lamp turns off.

4.When the ECU is placed in the ATC off-road mode (the lamp will flash at a rate of 1.0 seconds on, 1.5 seconds off). This notifies the vehicle operator that the off-road mode is active.

Differential Braking

Differential braking is automatically activated when drive wheel(s) on one side of the vehicle are spinning, which typically occur on asphalt road surfaces with patches of ice. The traction system will then lightly apply the brake to the drive wheel(s) that are spinning. The vehicle differential will then drive the wheels on the other side of the vehicle.

Differential braking is available at vehicle speeds up to 25 MPH.

Disabling ATC Differential Braking

ATC differential braking is disabled under the following conditions:

1.During power up (e.g. when the vehicle is started), until the ECU detects a service brake application.

2.If the ECU receives a J1939 message indicating that the vehicle is parked.

3.When the dynamometer test mode is active. The dynamometer test mode is entered using the diagnostic blink code switch or by using a diagnostic tool (such as Bendix® AComDiagnostics).

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Contents Standard Frame Standard Cab Premium Frame Premium Cab IntroductionFrame ECUs ComponentsECU Mounting Cab ECUsEC-60CONTROLLERS with PLC Hardware ConfigurationsEC-60CONTROLLER Inputs EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Bendix Smart ATC Traction Control Optional ATC Off-Road ModeDynamometer Test Mode Engine Torque Limiting ETL with Smart ATC Traction ControlABS Partial Shutdown System Configuration Reconfiguring EC-60ControllersECU Reconfiguration Installing a NEW EC-60CONTROLLER Troubleshooting GeneralSafe Maintenance Practices Removing the EC-60CONTROLLER AssemblyECU Diagnostics Troubleshooting Blink Codes and Diagnostic ModesBlink Codes Inactive Diagnostic Trouble Code Mode Diagnostic ModesDiagnostic Modes Active Diagnostic Trouble Code ModeSystem Configuration Check Mode Clearing Active Diagnostic Trouble CodesReconfigure ECU Mode Bendix RDU Reset Function Using HAND-HELD or PC-BASED DiagnosticsBendix RDU Remote Diagnostic Unit Features of the Bendix RDU ToolBendix Technical Assistance Team Bendix ACom Diagnostics 3.0 SoftwareBendix RDU Communication Problems Nexiq Bendix Application Card1st Blink Code Go Here for Troubleshooting Tests Number Active or Inactive Diagnostic Trouble CodesCode Description Troubleshooting Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Wheel Speed SensorsSpeed Sensor Repair Tests Cab-mount ECU Looking into wire harness connectorFrame-mount ECU Looking into wire harness connector Connector PinPressure Modulator Valves Pressure Modulator Valve Repair Tests Connector Pin PMV LocationTraction Control Valve Repair Tests Traction Control ValvesPower Supply Tests Troubleshooting Diagnostic Trouble Codes Power SupplyConnector Pin Power Supply Test J1939 High J1939 Troubleshooting TestsConnector Pin J1939 Connector Pin J1939 J1939 LowECU 2nd. Diagnostic Blink Trouble Code Code Description Troubleshooting Diagnostic Trouble Codes MiscellaneousRepair Information PMV Commons Miscellaneous TroubleshootingABS Indicator Lamp Retarder RelayStandard Cab X2 Connector Pin Assignments Standard Cab X1 Connector Pin AssignmentsNot Used Standard Frame X2 Connector Pin Assignments Standard Frame X1 Connector Pin AssignmentsPremium Cab Model EC-60Controller Premium Cab X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab X3 Connector Pin AssignmentsPremium Frame X2 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments ABS/ATC Wiring Troubleshooting WiringPlug Lock Crimp Tool ABS Component Connector Wire Wire Seal TerminalTerminal Wheel Speed Sensor Wiring Troubleshooting WiringDrive Axle Steer Axle Troubleshooting Standard Cab Wiring Schematic 4S/4MPackard BPin CPin APin Troubleshooting Premium Cab Wiring Schematic 6S/6MPackard Pin B Pin C Pin a Troubleshooting Premium Cab Wiring Schematic 6S/5MSteer Axle Drive Axle Troubleshooting Standard Frame Wiring Schematic 4S/4MPremium Frame Wiring Schematic 6S/6M Troubleshooting Premium Frame Wiring Schematic 6S/6MPremium Frame Wiring Schematic 6S/5M Troubleshooting Premium Frame Wiring Schematic 6S/5MGlossary SID FMI J1587 J1587 Equivalents General