BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS Troubleshooting Standard Frame Wiring Schematic 4S/4M

Page 38

Troubleshooting: Standard Frame Wiring Schematic (4S/4M)

J1587 B

J1587 A

J1939 LO

J1939 HI

BATTERY

RETARDER

GROUND

IGNITION

TRAILER ABS WL

ABS WL

NOT USED

WSS SL+

WSS SL-

WSS SR+

WSS SR-

PMV SL HLD PMV SL CMN

PMV SL REL

PMV SR HLD

PMV SR CMN PMV SR REL

PMV DL HLD PMV DL CMN PMV DL REL

PMV DR HLD PMV DR CMN PMV DR REL

WSS DL+

WSS DL-

WSS DR+

WSS DR-

NOT USED

NOT USED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1

 

 

 

 

 

 

 

 

 

 

 

X2

1

5

2

6

14

10

15

9

11

12

13

3

7

4

8

7 13

8

9 14 10

11 15 12

17 16 18

1

2

3

4

5

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1

 

 

 

 

 

 

 

 

 

 

 

X2

 

 

 

 

30A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A

 

 

 

 

 

 

 

* 3 2 1

* 3 2 1

* 3 2 1

* 3 2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WSS

WSS

 

 

 

 

 

 

WSS

WSS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEER

STEER

 

 

 

 

 

 

DRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AXLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AXLE

AXLE

 

 

 

 

 

 

AXLE

 

 

 

 

 

 

 

 

 

 

 

 

 

STEER

 

STEER

DRIVE

DRIVE

LEFT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEFT

RIGHT

 

RIGHT

 

 

 

 

 

 

 

 

 

 

 

 

AXLE

 

AXLE

AXLE

AXLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEFT

 

RIGHT

LEFT

RIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PMV

 

 

PMV

PMV

PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEER AXLE

 

DRIVE AXLE

 

 

 

 

 

 

 

 

 

(OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RETARDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRAILER ABS

 

 

 

ABS WL RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS INDICATOR LAMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INDICATOR LAMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+12V IGNITION

 

 

 

 

 

 

 

 

* Pressure Modulator Valves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connector

Twist-Lock

 

Packard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common (CMN)

Pin 2

 

 

Pin B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hold (HLD)

 

Pin 3

 

 

Pin C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Release (REL)

Pin 1

 

 

Pin A

 

+12V BATTERY

FIGURE 19 - STANDARD FRAME WIRING SCHEMATIC (4S/4M)

38

Image 38
Contents Introduction Standard Frame Standard Cab Premium Frame Premium CabCab ECUs ComponentsECU Mounting Frame ECUsEC-60CONTROLLER Inputs Hardware ConfigurationsEC-60CONTROLLERS with PLC EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Engine Torque Limiting ETL with Smart ATC Traction Control Optional ATC Off-Road ModeDynamometer Test Mode Bendix Smart ATC Traction ControlABS Partial Shutdown ECU Reconfiguration Reconfiguring EC-60ControllersSystem Configuration Removing the EC-60CONTROLLER Assembly Troubleshooting GeneralSafe Maintenance Practices Installing a NEW EC-60CONTROLLERBlink Codes Troubleshooting Blink Codes and Diagnostic ModesECU Diagnostics Active Diagnostic Trouble Code Mode Diagnostic ModesDiagnostic Modes Inactive Diagnostic Trouble Code ModeReconfigure ECU Mode Clearing Active Diagnostic Trouble CodesSystem Configuration Check Mode Features of the Bendix RDU Tool Using HAND-HELD or PC-BASED DiagnosticsBendix RDU Remote Diagnostic Unit Bendix RDU Reset FunctionNexiq Bendix Application Card Bendix ACom Diagnostics 3.0 SoftwareBendix RDU Communication Problems Bendix Technical Assistance TeamActive or Inactive Diagnostic Trouble Codes 1st Blink Code Go Here for Troubleshooting Tests NumberWheel Speed Sensors Troubleshooting Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Code DescriptionConnector Pin Cab-mount ECU Looking into wire harness connectorFrame-mount ECU Looking into wire harness connector Speed Sensor Repair TestsPressure Modulator Valves Connector Pin PMV Location Pressure Modulator Valve Repair TestsTraction Control Valves Traction Control Valve Repair TestsConnector Pin Power Supply Test Troubleshooting Diagnostic Trouble Codes Power SupplyPower Supply Tests Connector Pin J1939 J1939 Low J1939 Troubleshooting TestsConnector Pin J1939 J1939 HighECU Repair Information Troubleshooting Diagnostic Trouble Codes Miscellaneous2nd. Diagnostic Blink Trouble Code Code Description Retarder Relay Miscellaneous TroubleshootingABS Indicator Lamp PMV CommonsNot Used Standard Cab X1 Connector Pin AssignmentsStandard Cab X2 Connector Pin Assignments Standard Frame X1 Connector Pin Assignments Standard Frame X2 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X3 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X2 Connector Pin Assignments Troubleshooting Wiring ABS/ATC WiringTerminal ABS Component Connector Wire Wire Seal TerminalPlug Lock Crimp Tool Troubleshooting Wiring Wheel Speed Sensor WiringTroubleshooting Standard Cab Wiring Schematic 4S/4M Drive Axle Steer AxleTroubleshooting Premium Cab Wiring Schematic 6S/6M Packard BPin CPin APinTroubleshooting Premium Cab Wiring Schematic 6S/5M Packard Pin B Pin C Pin aTroubleshooting Standard Frame Wiring Schematic 4S/4M Steer Axle Drive AxleTroubleshooting Premium Frame Wiring Schematic 6S/6M Premium Frame Wiring Schematic 6S/6MTroubleshooting Premium Frame Wiring Schematic 6S/5M Premium Frame Wiring Schematic 6S/5MGlossary SID FMI General J1587 J1587 Equivalents