BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS Troubleshooting Premium Cab Wiring Schematic 6S/5M

Page 37

Troubleshooting: Premium Cab Wiring Schematic (6S/5M)

X3

X3

USED NOT

13

 

USED NOT

6

USED NOT

4

REL_AA_PMV

7

CMN_AA_PMV

9

HLD_AA_PMV

10

-AL_WSS

14

AL+_WSS

11

-AR_WSS

15

AR+_WSS

12

 

 

 

AXLE

 

 

 

 

*3 2 1

ADD AXLE

PMV

ADDITIONAL

 

 

 

 

WSS WSS ADD ADD AXLE AXLE RIGHT LEFT

Packard

Pin B

Pin C

Pin A

CMN_DIFF

23

 

DIFF LOCK SOL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIFF

1115814

 

 

WSSWSS

STEERSTEER

AXLEAXLE STEER AXLE LEFT PMV

AXLE

ABS OFF-ROAD SWITCH (ORS)

 

 

 

 

ModulatorPressure* Valves

ConnectorTwist-Lock

(CMN)CommonPin 2

(HLD)HoldPin 3

(REL)ReleasePin 1

X2

X2

 

 

 

 

 

RESERVED

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESERVED

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORS ABS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-SL_WSS

 

 

 

 

 

LEFT

 

 

 

 

 

 

 

 

 

 

 

SL+_WSS

 

 

 

 

 

RIGHT

 

 

 

 

 

 

 

 

 

 

 

-SR_WSS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SR+_WSS

764132

 

**332121

 

 

STEER AXLE RIGHT PMV

STEER

 

 

 

 

 

LAMPSTOP

 

 

 

 

REL_SL_PMV

 

 

 

 

 

 

 

 

 

 

 

 

CMN_SL_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_SL_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REL_SR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMN_SR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_SR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_DL_PMV

161217

 

 

 

 

DRIVE AXLE LEFT PMV

 

 

 

 

 

 

 

 

 

 

 

REL_DL_PMV

1815109 13

 

*3 2 1 *312

WSS DRIVE AXLE LEFT RIGHT PMV

AXLEDRIVE

INDICATORABS LAMP

 

 

 

STOPLAMPSWITCH

(SLS)

 

 

 

 

DL+_WSS

 

 

 

 

 

 

 

 

PMV _ DL _ CMN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PMV _ DR _ REL

 

 

 

 

 

DRIVE AXLE

 

 

 

 

 

 

 

 

 

 

 

PMV _ DR _ CMN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_DR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-DL_WSS

151832 12 9 10 11

 

 

 

 

 

 

 

TRAILERABS INDICATORLAMP

 

 

 

IGNITION+12

 

 

 

+12VBATTERY

X1

X1

5A

WSS DRIVE AXLE RIGHT

 

 

5A

5A

5A

 

 

 

WSS _ DR -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WSS _ DR+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SLS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS WL GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTERLOCK_WL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WL ABS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WL ABS TRAILER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION

 

 

 

 

 

 

 

(OPTIONAL) RETARDER RELAY

 

 

 

 

 

 

 

 

 

RETARDER

17 1

 

 

 

 

 

 

 

 

5A

 

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

16

 

30A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HI_J1939

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LO_J1939

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A_J1587

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B_J1587

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMN_DA_TCV

54

 

 

 

 

TRACTION CONTROL VALVE (TCV)

 

ATC ROAD-OFF SWITCH (ORS)

ATCLAMP

 

 

 

 

 

 

 

 

DA_TCV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORS LAMP/ATC ATC

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 18 - PREMIUM CAB WIRING SCHEMATIC (6S/5M)

37

Image 37
Contents Standard Frame Standard Cab Premium Frame Premium Cab IntroductionECU Mounting ComponentsCab ECUs Frame ECUsEC-60CONTROLLERS with PLC Hardware ConfigurationsEC-60CONTROLLER Inputs EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Dynamometer Test Mode Optional ATC Off-Road ModeEngine Torque Limiting ETL with Smart ATC Traction Control Bendix Smart ATC Traction ControlABS Partial Shutdown System Configuration Reconfiguring EC-60ControllersECU Reconfiguration Safe Maintenance Practices Troubleshooting GeneralRemoving the EC-60CONTROLLER Assembly Installing a NEW EC-60CONTROLLERECU Diagnostics Troubleshooting Blink Codes and Diagnostic ModesBlink Codes Diagnostic Modes Diagnostic ModesActive Diagnostic Trouble Code Mode Inactive Diagnostic Trouble Code ModeSystem Configuration Check Mode Clearing Active Diagnostic Trouble CodesReconfigure ECU Mode Bendix RDU Remote Diagnostic Unit Using HAND-HELD or PC-BASED DiagnosticsFeatures of the Bendix RDU Tool Bendix RDU Reset FunctionBendix RDU Communication Problems Bendix ACom Diagnostics 3.0 SoftwareNexiq Bendix Application Card Bendix Technical Assistance Team1st Blink Code Go Here for Troubleshooting Tests Number Active or Inactive Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Troubleshooting Diagnostic Trouble CodesWheel Speed Sensors Code DescriptionFrame-mount ECU Looking into wire harness connector Cab-mount ECU Looking into wire harness connectorConnector Pin Speed Sensor Repair TestsPressure Modulator Valves Pressure Modulator Valve Repair Tests Connector Pin PMV LocationTraction Control Valve Repair Tests Traction Control ValvesPower Supply Tests Troubleshooting Diagnostic Trouble Codes Power SupplyConnector Pin Power Supply Test Connector Pin J1939 J1939 Troubleshooting TestsConnector Pin J1939 J1939 Low J1939 HighECU 2nd. Diagnostic Blink Trouble Code Code Description Troubleshooting Diagnostic Trouble Codes MiscellaneousRepair Information ABS Indicator Lamp Miscellaneous TroubleshootingRetarder Relay PMV CommonsStandard Cab X2 Connector Pin Assignments Standard Cab X1 Connector Pin AssignmentsNot Used Standard Frame X2 Connector Pin Assignments Standard Frame X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab X1 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X2 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments ABS/ATC Wiring Troubleshooting WiringPlug Lock Crimp Tool ABS Component Connector Wire Wire Seal TerminalTerminal Wheel Speed Sensor Wiring Troubleshooting WiringDrive Axle Steer Axle Troubleshooting Standard Cab Wiring Schematic 4S/4MPackard BPin CPin APin Troubleshooting Premium Cab Wiring Schematic 6S/6MPackard Pin B Pin C Pin a Troubleshooting Premium Cab Wiring Schematic 6S/5MSteer Axle Drive Axle Troubleshooting Standard Frame Wiring Schematic 4S/4MPremium Frame Wiring Schematic 6S/6M Troubleshooting Premium Frame Wiring Schematic 6S/6MPremium Frame Wiring Schematic 6S/5M Troubleshooting Premium Frame Wiring Schematic 6S/5MGlossary SID FMI J1587 J1587 Equivalents General