BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS Troubleshooting Premium Cab Wiring Schematic 6S/6M

Page 36

Troubleshooting: Premium Cab Wiring Schematic (6S/6M)

X3

X3

REL_AL_PMV

7

 

CMN_AL_PMV

6

HLD_AL_PMV

4

REL_AR_PMV

13

CMN_AR_PMV

9

 

HLD_AR_PMV

10

-AL_WSS

14

AL+_WSS

11

-AR_WSS

15

AR+_WSS

12

*3 2 1 * 3 2 1

WSSWSS ADDADD AXLEAXLE LEFTRIGHT

RIGHT LEFT PMV PMV

ADDITIONALAXLE

Packard

BPin

CPin

APin

 

ADD AXLE

 

 

 

 

 

 

 

ADD AXLE

 

 

 

 

 

 

CMN_DIFF

23

 

DIFF LOCK SOL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIFF

1115814

 

 

WSSWSS STEERSTEER

AXLEAXLE STEER AXLE LEFT PMV

AXLE

ABS OFF-ROAD SWITCH (ORS)

 

 

 

 

ModulatorPressure* Valves

ConnectorTwist-Lock

(CMN)CommonPin 2

(HLD)HoldPin 3

(REL)ReleasePin 1

X2

X2

 

 

 

 

 

RESERVED

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESERVED

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORS ABS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-SL_WSS

 

 

 

 

LEFT

 

 

 

 

 

 

 

 

 

 

 

 

SL+_WSS

 

 

 

 

RIGHT

 

 

 

 

 

 

 

 

 

 

 

 

-SR_WSS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SR+_WSS

764132

 

**332121

 

STEER AXLE RIGHT PMV

STEER

 

 

 

 

 

LAMPSTOP

 

 

 

 

REL_SL_PMV

 

 

 

 

 

 

 

 

 

 

 

CMN_SL_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_SL_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REL_SR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMN_SR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_SR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_DL_PMV

16 12 17

 

*3 2 1 * 3 2 1

 

DRIVE AXLE LEFT PMV

AXLEDRIVE

INDICATORABS

LAMP

 

 

STOPLAMP SWITCH

(SLS)

 

 

 

 

DL+_WSS

1815109 13

 

WSS DRIVE AXLE LEFT

RIGHT PMV

 

 

 

 

 

 

PMV _ DL _ REL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PMV _ DL _ CMN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PMV _ DR _ REL

 

 

 

 

DRIVE AXLE

 

 

 

 

 

 

 

 

 

 

 

 

CMN_DR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLD_DR_PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-DL_WSS

151832 12 9 10 11

 

 

 

 

 

 

 

TRAILERABS INDICATORLAMP

 

 

 

IGNITION+12

 

+12VBATTERY

 

 

X1

X1

5A

WSS DRIVE AXLE RIGHT

 

 

 

5A

5A

5A

 

 

 

WSS _ DR -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WSS _ DR+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SLS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ABS WL GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTERLOCK_WL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WL ABS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WL ABS TRAILER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION

 

 

 

 

 

 

(OPTIONAL)

RETARDER RELAY

 

 

 

 

 

 

 

 

 

RETARDER

17 1

 

 

 

 

 

 

 

5A

 

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

16

 

30A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HI_J1939

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LO_J1939

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A_J1587

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B_J1587

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMN_DA_TCV

54

 

 

 

TRACTION

CONTROL VALVE (TCV)

ATC OFF-ROAD SWITCH (ORS)

ATCLAMP

 

 

 

 

 

 

 

 

DA_TCV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORS LAMP/ATC ATC

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 17 - PREMIUM CAB WIRING SCHEMATIC (6S/6M)

36

Image 36
Contents Introduction Standard Frame Standard Cab Premium Frame Premium CabComponents ECU MountingCab ECUs Frame ECUsHardware Configurations EC-60CONTROLLERS with PLCEC-60CONTROLLER Inputs EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Optional ATC Off-Road Mode Dynamometer Test ModeEngine Torque Limiting ETL with Smart ATC Traction Control Bendix Smart ATC Traction ControlABS Partial Shutdown Reconfiguring EC-60Controllers System ConfigurationECU Reconfiguration Troubleshooting General Safe Maintenance PracticesRemoving the EC-60CONTROLLER Assembly Installing a NEW EC-60CONTROLLERTroubleshooting Blink Codes and Diagnostic Modes ECU DiagnosticsBlink Codes Diagnostic Modes Diagnostic ModesActive Diagnostic Trouble Code Mode Inactive Diagnostic Trouble Code ModeClearing Active Diagnostic Trouble Codes System Configuration Check ModeReconfigure ECU Mode Using HAND-HELD or PC-BASED Diagnostics Bendix RDU Remote Diagnostic UnitFeatures of the Bendix RDU Tool Bendix RDU Reset FunctionBendix ACom Diagnostics 3.0 Software Bendix RDU Communication ProblemsNexiq Bendix Application Card Bendix Technical Assistance TeamActive or Inactive Diagnostic Trouble Codes 1st Blink Code Go Here for Troubleshooting Tests NumberTroubleshooting Diagnostic Trouble Codes 2nd Diagnostic Blink Trouble CodeWheel Speed Sensors Code DescriptionCab-mount ECU Looking into wire harness connector Frame-mount ECU Looking into wire harness connectorConnector Pin Speed Sensor Repair TestsPressure Modulator Valves Connector Pin PMV Location Pressure Modulator Valve Repair TestsTraction Control Valves Traction Control Valve Repair TestsTroubleshooting Diagnostic Trouble Codes Power Supply Power Supply TestsConnector Pin Power Supply Test J1939 Troubleshooting Tests Connector Pin J1939Connector Pin J1939 J1939 Low J1939 HighECU Troubleshooting Diagnostic Trouble Codes Miscellaneous 2nd. Diagnostic Blink Trouble Code Code DescriptionRepair Information Miscellaneous Troubleshooting ABS Indicator LampRetarder Relay PMV CommonsStandard Cab X1 Connector Pin Assignments Standard Cab X2 Connector Pin AssignmentsNot Used Standard Frame X1 Connector Pin Assignments Standard Frame X2 Connector Pin AssignmentsPremium Cab X1 Connector Pin Assignments Premium Cab X2 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X1 Connector Pin Assignments Premium Frame X2 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments Troubleshooting Wiring ABS/ATC Wiring ABS Component Connector Wire Wire Seal Terminal Plug Lock Crimp Tool Terminal Troubleshooting Wiring Wheel Speed Sensor WiringTroubleshooting Standard Cab Wiring Schematic 4S/4M Drive Axle Steer AxleTroubleshooting Premium Cab Wiring Schematic 6S/6M Packard BPin CPin APinTroubleshooting Premium Cab Wiring Schematic 6S/5M Packard Pin B Pin C Pin aTroubleshooting Standard Frame Wiring Schematic 4S/4M Steer Axle Drive AxleTroubleshooting Premium Frame Wiring Schematic 6S/6M Premium Frame Wiring Schematic 6S/6MTroubleshooting Premium Frame Wiring Schematic 6S/5M Premium Frame Wiring Schematic 6S/5MGlossary SID FMI General J1587 J1587 Equivalents