BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS Troubleshooting Diagnostic Trouble Codes Power Supply

Page 23

Troubleshooting Diagnostic Trouble Codes: Power Supply

1st. Blink

Location

 

Code

 

 

 

 

6

Power Supply

 

 

 

 

 

 

 

 

2nd.

Diagnostic

 

 

 

Blink

Trouble Code

Repair Information

 

Code

Description

 

1

Battery Voltage

Measure battery voltage under load. Check vehicle battery and associated components.

 

 

Too Low

Check for damaged wiring. Check for damaged or corroded connectors and connections.

 

2

Battery Voltage

Measure battery voltage under load. Insure that battery voltage is correct for the model of

 

 

Too High

ECU. Check vehicle battery and associated components. Check for damaged wiring.

 

 

 

Check for damaged or corroded connectors and connections.

 

3

Battery Voltage

Measure battery voltage under load. Check vehicle battery and associated components.

 

 

Too Low

Check for damaged wiring. Check for damaged or corroded connectors and connections.

 

 

During ABS

 

 

 

4

Battery Voltage

Measure battery voltage under load. Check condition of fuse. Check vehicle battery and

 

 

Open Circuit

associated components. Check for damaged wiring. Check for damaged or corroded

 

 

 

connectors and connections.

 

 

5

Ignition Voltage

Measure ignition voltage under load. Check vehicle battery and associated components.

 

 

Too Low

Check for damaged wiring. Check for damaged or corroded connectors and connections.

 

 

 

Check condition of fuse.

 

 

6

Ignition Voltage

Measure ignition voltage. Insure that ignition voltage is correct for the model of ECU.

 

 

Too High

Check vehicle battery and associated components. Check for damaged wiring. Check

 

 

 

for damaged or corroded connectors and connections.

 

7

Ignition Voltage Too

Measure ignition voltage under load. Check vehicle battery and associated components.

 

 

Low During ABS

Check for damaged wiring. Check for damaged or corroded connectors and connections.

 

8

Input Voltage Has

Check alternator output for excessive noise.

Check for other devices causing excessive

 

 

Excessive Noise

noise.

 

 

 

(Temporary)

 

 

 

9

Input Voltage Has

Check alternator output for excessive noise.

Check for other devices causing excessive

 

 

Excessive Noise

noise.

 

 

 

 

 

 

Power Supply Tests:

1.Take all measurements at ECU harness connector.

2.Place a load (e.g. an 1157 stop lamp) across battery or ignition and ground connection, measure ignition and battery voltage with the load. Ignition to Ground should measure between 9 to 17 VDC. Battery to Ground should also measure between 9 to 17 VDC.

3.Check for damaged wiring, damaged or corroded connectors and connections.

4.Check condition of vehicle battery and associated components, ground connection good and tight.

5.Check alternator output for excessive noise.

Cab-mount ECU:

 

Frame-mount ECU:

Looking into wire harness connector

 

Looking into wire harness connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connector

Pin

Power Supply Test

 

Connector

Pin

Power Supply Test

X1

1

Ground

 

X1

9

Ignition

18 Way

3

Ignition

 

15 Way

14

Battery

 

16

Battery

 

 

15

Ground

23

Image 23
Contents Standard Frame Standard Cab Premium Frame Premium Cab IntroductionFrame ECUs ComponentsECU Mounting Cab ECUsEC-60CONTROLLER Inputs Hardware ConfigurationsEC-60CONTROLLERS with PLC EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Bendix Smart ATC Traction Control Optional ATC Off-Road ModeDynamometer Test Mode Engine Torque Limiting ETL with Smart ATC Traction ControlABS Partial Shutdown ECU Reconfiguration Reconfiguring EC-60ControllersSystem Configuration Installing a NEW EC-60CONTROLLER Troubleshooting GeneralSafe Maintenance Practices Removing the EC-60CONTROLLER AssemblyBlink Codes Troubleshooting Blink Codes and Diagnostic ModesECU Diagnostics Inactive Diagnostic Trouble Code Mode Diagnostic ModesDiagnostic Modes Active Diagnostic Trouble Code ModeReconfigure ECU Mode Clearing Active Diagnostic Trouble CodesSystem Configuration Check Mode Bendix RDU Reset Function Using HAND-HELD or PC-BASED DiagnosticsBendix RDU Remote Diagnostic Unit Features of the Bendix RDU ToolBendix Technical Assistance Team Bendix ACom Diagnostics 3.0 SoftwareBendix RDU Communication Problems Nexiq Bendix Application Card1st Blink Code Go Here for Troubleshooting Tests Number Active or Inactive Diagnostic Trouble CodesCode Description Troubleshooting Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Wheel Speed SensorsSpeed Sensor Repair Tests Cab-mount ECU Looking into wire harness connectorFrame-mount ECU Looking into wire harness connector Connector PinPressure Modulator Valves Pressure Modulator Valve Repair Tests Connector Pin PMV LocationTraction Control Valve Repair Tests Traction Control ValvesConnector Pin Power Supply Test Troubleshooting Diagnostic Trouble Codes Power SupplyPower Supply Tests J1939 High J1939 Troubleshooting TestsConnector Pin J1939 Connector Pin J1939 J1939 LowECU Repair Information Troubleshooting Diagnostic Trouble Codes Miscellaneous2nd. Diagnostic Blink Trouble Code Code Description PMV Commons Miscellaneous TroubleshootingABS Indicator Lamp Retarder RelayNot Used Standard Cab X1 Connector Pin AssignmentsStandard Cab X2 Connector Pin Assignments Standard Frame X2 Connector Pin Assignments Standard Frame X1 Connector Pin AssignmentsPremium Cab Model EC-60Controller Premium Cab X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab X3 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X2 Connector Pin Assignments ABS/ATC Wiring Troubleshooting WiringTerminal ABS Component Connector Wire Wire Seal TerminalPlug Lock Crimp Tool Wheel Speed Sensor Wiring Troubleshooting WiringDrive Axle Steer Axle Troubleshooting Standard Cab Wiring Schematic 4S/4MPackard BPin CPin APin Troubleshooting Premium Cab Wiring Schematic 6S/6MPackard Pin B Pin C Pin a Troubleshooting Premium Cab Wiring Schematic 6S/5MSteer Axle Drive Axle Troubleshooting Standard Frame Wiring Schematic 4S/4MPremium Frame Wiring Schematic 6S/6M Troubleshooting Premium Frame Wiring Schematic 6S/6MPremium Frame Wiring Schematic 6S/5M Troubleshooting Premium Frame Wiring Schematic 6S/5MGlossary SID FMI J1587 J1587 Equivalents General