BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS manual ABS Operation

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Right

Right Steer

Right Drive Additional

 

 

 

 

 

 

 

 

Driver

Left Steer

Left Drive

Left

 

 

Additional

FIGURE 8 - VEHICLE ORIENTATION (TYPICAL)

ECU Configuration Test

Within two seconds of the application of ignition power, the ECU will perform a test to detect system configuration with regards to the number of wheel speed sensors and PMVs. This can be audibly detected by a rapid cycling of the PMVs. (Note: The ECU will not perform the configuration test when wheel speed sensors show that the vehicle is in motion.)

Pressure Modulator Valve Chuff Test

After the performance of the configuration test, the EC-60controller will perform a Bendix-patented PMV Chuff Test. The Chuff Test is an electrical and pneumatic PMV test that can assist maintenance personnel in verifying proper PMV wiring and installation.

With brake pressure applied, a properly installed PMV will perform one sharp audible exhaust of air by activating the hold solenoid twice and the release solenoid once. If the PMV is wired incorrectly, it will produce two exhausts of air or none at all.

The EC-60controller will perform a PMV chuff test on all installed modulators in the following order:

Steer Axle Right PMV

Steer Axle Left PMV

Drive Axle Right PMV

Drive Axle Left PMV

Additional Axle Right PMV

Additional Axle Left PMV

The pattern will then repeat itself.

The ECU will not perform the PMV Chuff Test when wheel speed sensors show that the vehicle is in motion.

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ABS OPERATION

Bendix ABS uses wheel speed sensors, ABS modulator valves, and an ECU to control either four or six wheels of a vehicle. By monitoring individual wheel turning motion during braking, and adjusting or pulsing the brake pressure at each wheel, the EC-60controller is able to optimize slip between the tire and the road surface. When excessive wheel slip, or wheel lock-up, is detected, the EC-60controller will activate the Pressure Modulator Valves to simulate a driver pumping the brakes. However, the EC-60controller is able to pump the brakes on individual wheels (or pairs of wheels), independently, and with greater speed and accuracy than a driver.

Steer Axle Control

Although both wheels of the steer axle have their own wheel speed sensor and pressure modulator valve, the EC-60controller blends the applied braking force between the two steering axle brakes. This Bendix patented brake application control, called Modified Individual Regulation (MIR), is designed to help reduce steering wheel pull during an ABS event on road surfaces with poor traction (or areas of poor traction, e.g. asphalt road surfaces with patches of ice).

Single Drive Axle Control (4x2 Vehicle)

For vehicles with a single rear drive axle (4x2), the brakes are operated independently by the EC-60controller, based on the individual wheel behavior.

Dual Drive Axle Control (4S/4M Configuration)

For vehicles with dual drive axles (6x4) using a 4S/4M configuration, one ABS modulator controls both right-side rear wheels and the other modulator controls both left-side rear wheels. Both wheels on each side receive equal brake pressure during an ABS stop. The rear wheel speed sensors must be installed on the axle with the lightest load.

Dual Rear Axle Control (6S/6M Configuration)

For vehicles with dual rear axles (6x4, 6x2) using a 6S/6M configuration, the rear wheels are controlled independently. Therefore, brake application pressure at each wheel is adjusted according to the individual wheel behavior on the road surface.

6x2 Vehicles with 6S/5M Configuration

6x2 vehicles can utilize a 6S/5M configuration, with the additional axle (a non-driven rear axle) having two sensors, but only one Pressure Modulator Valve. In this case, the PMV controls both wheels on the additional axle. The additional axle wheels would receive equal brake pressure, based on the wheel that is currently experiencing the most wheel slip.

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Contents Introduction Standard Frame Standard Cab Premium Frame Premium CabCab ECUs ComponentsECU Mounting Frame ECUsHardware Configurations EC-60CONTROLLERS with PLCEC-60CONTROLLER Inputs EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Engine Torque Limiting ETL with Smart ATC Traction Control Optional ATC Off-Road ModeDynamometer Test Mode Bendix Smart ATC Traction ControlABS Partial Shutdown Reconfiguring EC-60Controllers System ConfigurationECU Reconfiguration Removing the EC-60CONTROLLER Assembly Troubleshooting GeneralSafe Maintenance Practices Installing a NEW EC-60CONTROLLERTroubleshooting Blink Codes and Diagnostic Modes ECU DiagnosticsBlink Codes Active Diagnostic Trouble Code Mode Diagnostic ModesDiagnostic Modes Inactive Diagnostic Trouble Code ModeClearing Active Diagnostic Trouble Codes System Configuration Check ModeReconfigure ECU Mode Features of the Bendix RDU Tool Using HAND-HELD or PC-BASED DiagnosticsBendix RDU Remote Diagnostic Unit Bendix RDU Reset FunctionNexiq Bendix Application Card Bendix ACom Diagnostics 3.0 SoftwareBendix RDU Communication Problems Bendix Technical Assistance TeamActive or Inactive Diagnostic Trouble Codes 1st Blink Code Go Here for Troubleshooting Tests NumberWheel Speed Sensors Troubleshooting Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Code DescriptionConnector Pin Cab-mount ECU Looking into wire harness connectorFrame-mount ECU Looking into wire harness connector Speed Sensor Repair TestsPressure Modulator Valves Connector Pin PMV Location Pressure Modulator Valve Repair TestsTraction Control Valves Traction Control Valve Repair TestsTroubleshooting Diagnostic Trouble Codes Power Supply Power Supply TestsConnector Pin Power Supply Test Connector Pin J1939 J1939 Low J1939 Troubleshooting TestsConnector Pin J1939 J1939 HighECU Troubleshooting Diagnostic Trouble Codes Miscellaneous 2nd. Diagnostic Blink Trouble Code Code DescriptionRepair Information Retarder Relay Miscellaneous TroubleshootingABS Indicator Lamp PMV CommonsStandard Cab X1 Connector Pin Assignments Standard Cab X2 Connector Pin AssignmentsNot Used Standard Frame X1 Connector Pin Assignments Standard Frame X2 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X1 Connector Pin Assignments Premium Frame X2 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments Troubleshooting Wiring ABS/ATC WiringABS Component Connector Wire Wire Seal Terminal Plug Lock Crimp ToolTerminal Troubleshooting Wiring Wheel Speed Sensor WiringTroubleshooting Standard Cab Wiring Schematic 4S/4M Drive Axle Steer AxleTroubleshooting Premium Cab Wiring Schematic 6S/6M Packard BPin CPin APinTroubleshooting Premium Cab Wiring Schematic 6S/5M Packard Pin B Pin C Pin aTroubleshooting Standard Frame Wiring Schematic 4S/4M Steer Axle Drive AxleTroubleshooting Premium Frame Wiring Schematic 6S/6M Premium Frame Wiring Schematic 6S/6MTroubleshooting Premium Frame Wiring Schematic 6S/5M Premium Frame Wiring Schematic 6S/5MGlossary SID FMI General J1587 J1587 Equivalents