BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS manual EC-60CONTROLLER Outputs

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Diagnostic Blink Code Switch

A momentary switch that grounds the ABS Indicator Lamp output is used to place the ECU into the diagnostic blink code mode and is typically located on the vehicle’s dash panel.

ABS Off-Road Switch and Indicator Lamp Operation

WARNING: The ABS off-road mode should not be used on normal, paved road surfaces because vehicle stability and steerability may be affected. When the ECU is placed in the ABS off-road mode, the ABS Indicator Lamp will flash constantly to notify the vehicle operator that the off-road mode is active.

Premium EC-60controllers use a dash-mounted switch to place the ECU into the ABS off-road mode. In some cases, ECUs may also be put into the ABS off-road mode by one of the other vehicle control modules, using a J1939 message to the EC-60controller.

(If you need to know if your EC-60controller uses a J1939 message to operate the lamp, e-mail ABS@bendix.com, specifying the ECU part number, or call 1-800-AIR-BRAKE and speak to the Bendix TechTeam.)

Stop Lamp Switch (SLS)

The Premium EC-60controller monitors the vehicle stop lamp status. Certain vehicle functions, such as ATC and All-Wheel Drive (AWD), use the status of the stop lamp to know the driver’s intention. This can be provided to the ECU via J1939 communications, or hardware input.

EC-60CONTROLLER OUTPUTS

Bendix® M-32and M-32QRPressure Modulator Valves (PMV)

The Bendix® M-32and M-32QRpressure modulator valves (PMV) are operated by the EC-60controller to modify driver applied air pressure to the service brakes during ABS or ATC activation (See pages 6-8). The PMV is an electro- pneumatic control valve and is the last valve that air passes through on its way to the brake chamber. The modulator hold and release solenoids are activated to precisely modify the brake pressure during an antilock braking event. The hold solenoid is normally open and the release solenoid is normally closed.

Traction Control Valve (TCV)

Premium EC-60controllers will activate the TCV during differential braking ATC events. The TCV may be a separate valve or integrated into the rear axle relay valve.

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ABS Indicator Lamp Control with Optional Diagnostic Blink Code Switch (Cab and Frame ECUs)

Cab and frame-mount EC-60controllers have internal circuitry to control the ABS Indicator Lamp on the dash panel.

The ABS Lamp Illuminates:

1.During power up (e.g. when the vehicle is started) and turns off after the self test is completed, providing no Diagnostic Trouble Codes (DTCs) are present on the tractor.

2.If the ECU is unplugged or has no power.

3.When the ECU is placed into the ABS off-road mode (the lamp flashes rapidly).

4.To display blink codes for diagnostic purposes after the external diagnostic switch is activated.

Certain models of the EC-60controller communicate with other vehicle control modules to operate the ABS Indicator Lamp using serial communications. (If you need to know if your EC-60controller uses serial communications to operate the lamp, e-mail ABS@bendix.com, specifying the ECU part number, or call 1-800-AIR-BRAKE and speak to the Bendix TechTeam.)

Indicator Lamp Control Using Serial Communications Links

As mentioned above, depending on the vehicle manufacturer, the dash indicator lamps (ABS, ATC, and trailer ABS) may be controlled using serial communications links. In these cases, the EC-60controller will send a serial communications message over the J1939 or J1587 links indicating the required status of the lamp(s). Another vehicle control module receives the message and controls the indicator lamp(s).

Retarder Relay Disable Output

The retarder relay disable output may be used to control a retarder disable relay.

When configured to use this output, the ECU will energize the retarder disable relay and inhibit the use of the retarder as needed.

SAE J1939 Serial Communications

A Controller Area Network (CAN) data link (SAE J1939) is provided for communication. This link is used for various functions, such as:

To disable retarding devices during ABS operation

To request torque converter lock-up during ABS operation

To share information such as wheel speed and ECU status with other vehicle control modules

Premium EC-60controllers utilize the J1939 data link for ATC and drag torque control functions.

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Contents Introduction Standard Frame Standard Cab Premium Frame Premium CabComponents ECU MountingCab ECUs Frame ECUsEC-60CONTROLLERS with PLC Hardware ConfigurationsEC-60CONTROLLER Inputs EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Optional ATC Off-Road Mode Dynamometer Test ModeEngine Torque Limiting ETL with Smart ATC Traction Control Bendix Smart ATC Traction ControlABS Partial Shutdown System Configuration Reconfiguring EC-60ControllersECU Reconfiguration Troubleshooting General Safe Maintenance PracticesRemoving the EC-60CONTROLLER Assembly Installing a NEW EC-60CONTROLLERECU Diagnostics Troubleshooting Blink Codes and Diagnostic ModesBlink Codes Diagnostic Modes Diagnostic ModesActive Diagnostic Trouble Code Mode Inactive Diagnostic Trouble Code ModeSystem Configuration Check Mode Clearing Active Diagnostic Trouble CodesReconfigure ECU Mode Using HAND-HELD or PC-BASED Diagnostics Bendix RDU Remote Diagnostic UnitFeatures of the Bendix RDU Tool Bendix RDU Reset FunctionBendix ACom Diagnostics 3.0 Software Bendix RDU Communication ProblemsNexiq Bendix Application Card Bendix Technical Assistance TeamActive or Inactive Diagnostic Trouble Codes 1st Blink Code Go Here for Troubleshooting Tests NumberTroubleshooting Diagnostic Trouble Codes 2nd Diagnostic Blink Trouble CodeWheel Speed Sensors Code DescriptionCab-mount ECU Looking into wire harness connector Frame-mount ECU Looking into wire harness connectorConnector Pin Speed Sensor Repair TestsPressure Modulator Valves Connector Pin PMV Location Pressure Modulator Valve Repair TestsTraction Control Valves Traction Control Valve Repair TestsPower Supply Tests Troubleshooting Diagnostic Trouble Codes Power SupplyConnector Pin Power Supply Test J1939 Troubleshooting Tests Connector Pin J1939Connector Pin J1939 J1939 Low J1939 HighECU 2nd. Diagnostic Blink Trouble Code Code Description Troubleshooting Diagnostic Trouble Codes MiscellaneousRepair Information Miscellaneous Troubleshooting ABS Indicator LampRetarder Relay PMV CommonsStandard Cab X2 Connector Pin Assignments Standard Cab X1 Connector Pin AssignmentsNot Used Standard Frame X1 Connector Pin Assignments Standard Frame X2 Connector Pin AssignmentsPremium Cab X1 Connector Pin Assignments Premium Cab X2 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X2 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments Troubleshooting Wiring ABS/ATC WiringPlug Lock Crimp Tool ABS Component Connector Wire Wire Seal TerminalTerminal Troubleshooting Wiring Wheel Speed Sensor WiringTroubleshooting Standard Cab Wiring Schematic 4S/4M Drive Axle Steer AxleTroubleshooting Premium Cab Wiring Schematic 6S/6M Packard BPin CPin APinTroubleshooting Premium Cab Wiring Schematic 6S/5M Packard Pin B Pin C Pin aTroubleshooting Standard Frame Wiring Schematic 4S/4M Steer Axle Drive AxleTroubleshooting Premium Frame Wiring Schematic 6S/6M Premium Frame Wiring Schematic 6S/6MTroubleshooting Premium Frame Wiring Schematic 6S/5M Premium Frame Wiring Schematic 6S/5MGlossary SID FMI General J1587 J1587 Equivalents