BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS manual Speed Sensor Repair Tests, Location Measurement

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Speed Sensor Repair Tests:

1.Take all measurements at ECU harness connector pins in order to check wire harness and sensor. Probe the connector carefully so that the terminals are not damaged.

2.Wheel speed sensor measurements should read:

Location

Measurement

Sensor

1500 - 2500 Ohms

 

 

Sensor to voltage or ground

Open Circuit (no continuity)

Sensor output voltage

>0.25 of VAC sensor output at ~ 0.5 revs/sec.

 

 

3.Clear DTC after issue is corrected. The sensor DTC will remain until the power is cycled to the ABS ECU and vehicle is driven above 15 MPH or DTC was cleared using either the diagnostic blink code switch or diagnostic tool.

Cab-mount ECU: Looking into wire harness connector

 

 

 

Connector

Pin

Wheel Speed Sensor Location

X1

10

Right Drive Axle (+)

18 Way

11

Right Drive Axle (-)

 

 

 

 

5

Left Steer Axle (+)

X2

8

Left Steer Axle (-)

18 Way

11

Right Steer Axle (+)

 

14

Right Steer Axle (-)

 

15

Left Drive Axle (+)

 

18

Left Drive Axle (-)

 

 

 

X3

11

Left Additional Axle (+)

15 Way (if Premium

14

Left Additional Axle (-)

ECU is configured

12

Right Additional Axle (+)

for 6 sensors)

15

Right Additional Axle (-)

 

 

 

Frame-mount ECU: Looking into wire harness connector

 

 

 

Connector

Pin

Wheel Speed Sensor Location

 

3

Left Steer Axle (+)

X1

7

Left Steer Axle (-)

15 Way

4

Right Steer Axle (+)

 

8

Right Steer Axle (-)

 

1

Left Drive Axle (+)

X2

2

Left Drive Axle (-)

18 Way

3

Right Drive Axle (+)

 

4

Right Drive Axle (-)

 

 

 

X3

3

Left Additional Axle (+)

18 Way (if Premium

4

Left Additional Axle (-)

ECU is configured

5

Right Additional Axle (+)

for 6 sensors)

6

Right Additional Axle (-)

 

 

 

19

Image 19
Contents Standard Frame Standard Cab Premium Frame Premium Cab IntroductionFrame ECUs ComponentsECU Mounting Cab ECUsEC-60CONTROLLERS with PLC Hardware ConfigurationsEC-60CONTROLLER Inputs EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Bendix Smart ATC Traction Control Optional ATC Off-Road ModeDynamometer Test Mode Engine Torque Limiting ETL with Smart ATC Traction ControlABS Partial Shutdown System Configuration Reconfiguring EC-60ControllersECU Reconfiguration Installing a NEW EC-60CONTROLLER Troubleshooting GeneralSafe Maintenance Practices Removing the EC-60CONTROLLER AssemblyECU Diagnostics Troubleshooting Blink Codes and Diagnostic ModesBlink Codes Inactive Diagnostic Trouble Code Mode Diagnostic ModesDiagnostic Modes Active Diagnostic Trouble Code ModeSystem Configuration Check Mode Clearing Active Diagnostic Trouble CodesReconfigure ECU Mode Bendix RDU Reset Function Using HAND-HELD or PC-BASED DiagnosticsBendix RDU Remote Diagnostic Unit Features of the Bendix RDU ToolBendix Technical Assistance Team Bendix ACom Diagnostics 3.0 SoftwareBendix RDU Communication Problems Nexiq Bendix Application Card1st Blink Code Go Here for Troubleshooting Tests Number Active or Inactive Diagnostic Trouble CodesCode Description Troubleshooting Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Wheel Speed SensorsSpeed Sensor Repair Tests Cab-mount ECU Looking into wire harness connectorFrame-mount ECU Looking into wire harness connector Connector PinPressure Modulator Valves Pressure Modulator Valve Repair Tests Connector Pin PMV LocationTraction Control Valve Repair Tests Traction Control ValvesPower Supply Tests Troubleshooting Diagnostic Trouble Codes Power SupplyConnector Pin Power Supply Test J1939 High J1939 Troubleshooting TestsConnector Pin J1939 Connector Pin J1939 J1939 LowECU 2nd. Diagnostic Blink Trouble Code Code Description Troubleshooting Diagnostic Trouble Codes MiscellaneousRepair Information PMV Commons Miscellaneous TroubleshootingABS Indicator Lamp Retarder RelayStandard Cab X2 Connector Pin Assignments Standard Cab X1 Connector Pin AssignmentsNot Used Standard Frame X2 Connector Pin Assignments Standard Frame X1 Connector Pin AssignmentsPremium Cab Model EC-60Controller Premium Cab X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab X3 Connector Pin AssignmentsPremium Frame X2 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X3 Connector Pin Assignments ABS/ATC Wiring Troubleshooting WiringPlug Lock Crimp Tool ABS Component Connector Wire Wire Seal TerminalTerminal Wheel Speed Sensor Wiring Troubleshooting WiringDrive Axle Steer Axle Troubleshooting Standard Cab Wiring Schematic 4S/4MPackard BPin CPin APin Troubleshooting Premium Cab Wiring Schematic 6S/6MPackard Pin B Pin C Pin a Troubleshooting Premium Cab Wiring Schematic 6S/5MSteer Axle Drive Axle Troubleshooting Standard Frame Wiring Schematic 4S/4MPremium Frame Wiring Schematic 6S/6M Troubleshooting Premium Frame Wiring Schematic 6S/6MPremium Frame Wiring Schematic 6S/5M Troubleshooting Premium Frame Wiring Schematic 6S/5MGlossary SID FMI J1587 J1587 Equivalents General