BENDIX EC-60 ABS-ATC STD-PREM CONTROLLERS manual Components, ECU Mounting, Cab ECUs, Frame ECUs

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Sensor

Clamping

90° SpeedSleeve

Sensors

Straight Speed

Sensors

FIGURE 2 - BENDIX® WS-24WHEEL SPEED SENSORS

Delivery (Port 2)

Supply (Port 1)

 

Electrical

M-32

M-32QR

Connector

Modulator

 

Modulator

Exhaust (Port 3)

 

 

 

FIGURE 3 - M-32AND M-32QRMODULATORS

FIGURE 4 - POWER LINE WITHOUT PLC SIGNAL

FIGURE 5 - POWER LINE WITH PLC SIGNAL

COMPONENTS

The EC-60controller’s ABS function utilizes the following components:

Bendix® WS-24wheel speed sensors (4 or 6, depending on ECU model and configuration). Each sensor is installed with a Bendix Sensor Clamping Sleeve

Bendix® M-32or M-32QRPressure Modulator Valves (4, 5, or 6 depending on ECU model and configuration)

Dash-mounted tractor ABS Indicator Lamp

Service brake relay valve

Dash-mounted trailer ABS Indicator Lamp (used on all towing vehicles manufactured after March 1, 2001)

Optional blink code activation switch

Optional ABS off-road switch. (Off-road feature is not available on all models - See Chart 1.)

The EC-60controller ATC function utilizes the following additional components:

Traction control valve (may be integral to the service brake relay valve or a stand-alone device)

Dash-mounted ATC status/indicator lamp

J1939 serial communication to engine control module

Stop lamp switch input (may be provided using the ECU hardware input or J1939)

Optional ATC off-road switch

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ECU MOUNTING

Cab ECUs

Cab-mounted EC-60controllers are not protected against moisture, and must be mounted in an environmentally protected area.

All wire harness connectors must be properly seated. The use of secondary locks is strongly recommended.

CAUTION: All unused ECU connectors must be covered and receive any necessary protection from moisture, etc.

Cab ECUs utilize connectors from the AMP MCP 2.8 product family.

Frame ECUs

Frame-mounted EC-60controllers may be mounted on the vehicle frame, but only in locations where they will not be subjected to direct tire spray. ECU mounting bolts must be torqued to 7.5 to 9 Nm.

CAUTION: The frame wire harness connectors must be properly seated with the seals intact (undamaged). All unused connector terminals must be plugged with the appropriate sealing plugs. Failure to properly seat or seal the connectors could result in moisture or corrosion damage to the connector terminals. ECUs damaged by moisture and/or corrosion are not covered under the Bendix warranty.

Frame ECUs utilize Deutsch connectors.

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Contents Introduction Standard Frame Standard Cab Premium Frame Premium CabCab ECUs ComponentsECU Mounting Frame ECUsEC-60CONTROLLER Inputs Hardware ConfigurationsEC-60CONTROLLERS with PLC EC-60CONTROLLER Outputs POWER-UP Sequence ABS Operation ATC Operation Engine Torque Limiting ETL with Smart ATC Traction Control Optional ATC Off-Road ModeDynamometer Test Mode Bendix Smart ATC Traction ControlABS Partial Shutdown ECU Reconfiguration Reconfiguring EC-60ControllersSystem Configuration Removing the EC-60CONTROLLER Assembly Troubleshooting GeneralSafe Maintenance Practices Installing a NEW EC-60CONTROLLERBlink Codes Troubleshooting Blink Codes and Diagnostic ModesECU Diagnostics Active Diagnostic Trouble Code Mode Diagnostic ModesDiagnostic Modes Inactive Diagnostic Trouble Code ModeReconfigure ECU Mode Clearing Active Diagnostic Trouble CodesSystem Configuration Check Mode Features of the Bendix RDU Tool Using HAND-HELD or PC-BASED DiagnosticsBendix RDU Remote Diagnostic Unit Bendix RDU Reset FunctionNexiq Bendix Application Card Bendix ACom Diagnostics 3.0 SoftwareBendix RDU Communication Problems Bendix Technical Assistance TeamActive or Inactive Diagnostic Trouble Codes 1st Blink Code Go Here for Troubleshooting Tests NumberWheel Speed Sensors Troubleshooting Diagnostic Trouble Codes2nd Diagnostic Blink Trouble Code Code DescriptionConnector Pin Cab-mount ECU Looking into wire harness connectorFrame-mount ECU Looking into wire harness connector Speed Sensor Repair TestsPressure Modulator Valves Connector Pin PMV Location Pressure Modulator Valve Repair TestsTraction Control Valves Traction Control Valve Repair TestsConnector Pin Power Supply Test Troubleshooting Diagnostic Trouble Codes Power SupplyPower Supply Tests Connector Pin J1939 J1939 Low J1939 Troubleshooting TestsConnector Pin J1939 J1939 HighECU Repair Information Troubleshooting Diagnostic Trouble Codes Miscellaneous2nd. Diagnostic Blink Trouble Code Code Description Retarder Relay Miscellaneous TroubleshootingABS Indicator Lamp PMV CommonsNot Used Standard Cab X1 Connector Pin AssignmentsStandard Cab X2 Connector Pin Assignments Standard Frame X1 Connector Pin Assignments Standard Frame X2 Connector Pin AssignmentsPremium Cab X3 Connector Pin Assignments Premium Cab X1 Connector Pin AssignmentsPremium Cab X2 Connector Pin Assignments Premium Cab Model EC-60ControllerPremium Frame X3 Connector Pin Assignments Premium Frame X1 Connector Pin AssignmentsPremium Frame X2 Connector Pin Assignments Troubleshooting Wiring ABS/ATC WiringTerminal ABS Component Connector Wire Wire Seal TerminalPlug Lock Crimp Tool Troubleshooting Wiring Wheel Speed Sensor WiringTroubleshooting Standard Cab Wiring Schematic 4S/4M Drive Axle Steer AxleTroubleshooting Premium Cab Wiring Schematic 6S/6M Packard BPin CPin APinTroubleshooting Premium Cab Wiring Schematic 6S/5M Packard Pin B Pin C Pin aTroubleshooting Standard Frame Wiring Schematic 4S/4M Steer Axle Drive AxleTroubleshooting Premium Frame Wiring Schematic 6S/6M Premium Frame Wiring Schematic 6S/6MTroubleshooting Premium Frame Wiring Schematic 6S/5M Premium Frame Wiring Schematic 6S/5MGlossary SID FMI General J1587 J1587 Equivalents