Raypak 1005 operating instructions Combustion Air Filter, Direct Vent

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Combustion Air Filter

This heater is supplied with an integral combustion air filter. This filter will reduce the amount of particulates passed through the combustion system and heat exchanger but will not protect against chemical inside air contamination (See Appendix). The filter must be checked periodically to verify that adequate combus- tion air is being supplied to the heater. See the Maintenance section of this manual for information on checking the filter and establishing service intervals.

Direct Vent

If outside air is drawn through the intake pipe directly to the unit for combustion:

1.Convert the unit to draw air through an air intake duct at the rear of the cabinet. As shipped, XTherm heaters draw combustion air from inside the cabinet.

2.Turn off all power to the heater.

3.Ensure that the heater is cool to the touch before proceeding with the installation.

4.Remove both the left and right rear side access panels.

Inside Air Intake

Opening

Fig. 7: Remove the Rear-side Access Panels

5.From the right-rear side access area, install the inside air intake cover panel using the nine hex- head screws provided (see Fig. 8).

Inside Air Intake

Cover Panel

Fig. 8: Install the Inside Air Intake Cover Panel

6.Optional—For applications where condensation may form on cold intake air ducting, install the con- densate drip pan to the bottom of the air filter box using the four screws provided (make sure the pan is angled slightly downward toward the rear of the heater as shown in Fig. 9).

Condensate

Drip Pan

Fig. 9: Install the Condensate Drip Pan

7.Remove the air intake cover panel by removing the 5 phillips head screws holding it in place.

Air Filter

Access

Panel

Air Intake

Cover Panel

Fig. 10: Remove the Air Intake Cover

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptMax Min Component LocationsGeneral Information Gas Vent Size Conn InputWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Equipment Base InstallationInstallation Codes Indoor InstallationsHeater Min. Clearance Minimum From Combustible Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirAll Air from Inside the Building InstallationsCanadian Installations Conventional Combustion Air SupplyGeneral Relief Valve Installation and PipingTemperature & Pressure Gauge Water PipingHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterAutomatic Chlorinators and Chemical Feeders Combined Potable Water and Space HeatingPool Heating Winterizing Your Heater Pool/Spa Water ChemistryWater Hardness Gas SupplyGas Supply Connection Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceAppliance Categories Field Wiring ConnectionSupport of Vent Stack Vent Terminal Location InstallationsInstallation Venting Installation TipsVenting Configurations Canadian InstallationsMax. Length* ft CertifiedTotal Effective Combustion Air Air Inlet LengthCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC Venting Option CleaningPVC vent assembly instructions Freeze ProtectionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Ignition Module Heater Sequence of OperationCode Condition High Limit-Manual ResetHigh Limit-Auto Reset Optional Flow SwitchLow Water Cut-Off Optional Modulating Temperature ControlHigh & Low Gas Pressure Switches Optional Condensate Float Switch Air Pressure SwitchUDB Diagnostic Board Blocked Vent SwitchWiring Diagrams Models 1005 Model Pre Start-up Check START-UPPre Start-up Required tools Initial Start-upPreparation Start-UpManifold Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Blower CheckFollow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve FinishingGAS Post Start-Up CheckTo Turn Off Gas To Appliance OperationLighting Instructions Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Semi-Annually Preventive Maintenance SchedulePeriodically WeeklyAs Required AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
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