Raypak 1005 operating instructions START-UP Checklist for FAN-ASSISTED Raypak Products

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START-UP CHECKLIST FOR FAN-ASSISTED

RAYPAK PRODUCTS

This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater for the first time. All information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be used to record all equipment operation functions and required settings.

GAS SUPPLY DATA

CLEARANCES

Regulator Model & Size

_________ / ______CFH

Gas Line Size (in room)

________________In. NPT

Length of Gas Line

________________Eq Ft

Low Gas Pressure Setting

________________In. WC

High Gas Pressure Setting

________________In. WC

Gas Shut-Off Valve Type

________________

( Ball, Lube cock)

 

Sediment Trap

________________Y/N

Port

_______Std______Full

VISUAL INSPECTION OF COMPONENTS

Verify inspection was done and condition of components are in good working order with a “yes”

Wiring Harness

_________________ Y/N

Burner/s (flame)

_________________ Y/N

Refractory (visual)

_________________ Y/N

Remote flame sense

_________________ Y/N

Covers in place for outdoor

_________________ Y/N

VENTING

Vent Size: _____________

Stack Height:_______

Category: _________

sketch vent on reverse side ***

Vent Material:

__________________

Vent Termination Type:

__________________

Combustion Air Openings:

Low __________ in2

Ventilation air

High __________ in2

EMISSIONS SETTINGS AND TEST INFORMATION (AT FULL FIRE)

Front Clearance

_______________In.

Right Side Clearance

_______________In.

Left Side Clearance

_______________In.

Rear Clearance

_______________In.

Overhead Clearance

_______________In.

ELECTRICAL

Voltage Supply (VAC)

No Load______ Load_____

Voltage -24 VAC

_______________VAC

Voltage Com to Ground

_______________VAC

Hot Surface Igniter

_______________Ohms

Auto High Limit Setting

_______________deg F

Manual Reset High Limit Setting

_______________deg F

Operating Control Setting

_______________deg F

Sketch plumbing on reverse side

 

WATER SUPPLY

 

Flow Rate in GPM or Delta T

_______________If Avail

Measure flow rate at full fire

 

Pump Economaster setting

_______________Minutes

Low Water Cutoff

_______________Test

Number of Tanks and Size

Qty____ _______Gallons

Plumbing Size

_______________

Pump Size: _________(boiler)

Pump HP: ______

Impeller trim____________

Pump Model___________

Louvers __________________

Screens________________

Nominal Factory Recommended Settings

Blower Pressure Setting

_________________In. WC

See manual or card tag

Supply Gas Pressure

_________________In. WC

See manual or card tag

Verify stable pressure static &

dynamic condition

 

Pilot Gas Pressure

_________________In. WC

See manual or card tag

Manifold Gas Pressure

_________________In. WC

See manual or card tag

Tracking Pressure (clean filter)

_________________In. WC

 

The following measurements must be obtained with a Combustion Analyzer.

NOX

_________________PPM

Less than 20 PPM (If required by Certifying Agency)

Free Oxygen

_________________%

See manual

CO

_________________PPM

Less than 150 PPM

CO2

_________________%

See manual

Model Number: ______________________________

***Note: draw venting with details, such as extractors, barometric dampers, blast dampers or draft inducers

Serial Number: _______________________________

Site Altitude Above Sea Level __________________Ft.

Job Name _______________________________________________________________________________________

Address _________________________________________________________________________________________

Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______

Mechanical Contractor / Installer _______________________________________________________________________

Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________

Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsGas Vent Size Conn Input Max MinGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Codes InstallationIndoor Installations Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirCanadian Installations InstallationsConventional Combustion Air Supply All Air from Inside the BuildingTemperature & Pressure Gauge Relief Valve Installation and PipingWater Piping GeneralHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your Heater Pool/Spa Water ChemistryGas Supply Gas Supply ConnectionWater Hardness Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceField Wiring Connection Support of Vent StackAppliance Categories Vent Terminal Location InstallationsVenting Configurations Venting Installation TipsCanadian Installations InstallationTotal Effective Combustion Air Air Inlet CertifiedLength Max. Length* ftCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC vent assembly instructions CleaningFreeze Protection PVC Venting OptionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Ignition Module Heater Sequence of OperationHigh Limit-Auto Reset Optional High Limit-Manual ResetFlow Switch Code ConditionModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional UDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Preparation Initial Start-upStart-Up Required toolsModel No Amp Draw Setting Model No Net Blower Suction Setting In. WCBlower Check Manifold CheckLeak Test Procedure Dual-Seat Gas Valve Safety InspectionFinishing Follow-UpGAS Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Periodically Preventive Maintenance ScheduleWeekly Semi-AnnuallyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.