Raypak 1005 operating instructions Combined Potable Water and Space Heating, Pool Heating

Page 17

NOTE: If local codes require a vacuum relief valve, acquire one locally and instal l per valve manufacturer’s instructions.

Combined Potable Water and Space Heating

CAUTION: When this heater is used for both potable water and space heating, observe the following to ensure proper operation.

1.All piping materials and components connected to the water heater for the space heating application shall be suitable for use with potable water.

2.Toxic chemicals, such as used for boiler treatment, shall not be introduced into the potable water used for space heating.

3.If the heater will be used to supply potable water, it shall not be connected to any heating system or components previously used with a non-potable water heating appliance.

4.When the system requires water for space heating at temperatures higher than 140°F (60°C), a means such as a mixing valve shall be installed to temper the water in order to reduce scald hazard potential.

Pool Heating

When a boiler or water heater is used in a pool heat- ing application, ensure that all the following installation requirements are met.

The XTherm must be equipped with a direct coupled Cold Water Run injector pump for pool applications. The integral wet rotor injector pump system supplied with all H and model 1005 WH XTherm heaters must not be used for pool service. The direct coupled Cold Water Run injector pump package is optional on all H and 1005 WH models and standard on 1505 and 2005 WH and all WHP models. The Cold Water Run system must be set to maintain 120°F at the inlet to the pri- mary heat exchanger on all XTherm models.

To complete installation of the heater, the system sen- sor must be installed in the return water line, upstream of the heater. The supplied electronic operating con- trol is configured to operate as the thermostat. A separate auto limit is shipped loose to be installed in the system piping downstream of the heater outlet. See Fig. 17 for the thermostat/sensor location.

17

CAUTION: Power to the heater should be interlocked with the main system pump to make sure the heater does not fire without the main system pump in operation. Improper flow control can damage the heater. Uncontrolled flow (too high) or restricted flow (too low) can seriously damage the heater. Follow these instructions to make sure the heater is properly installed.

AUTO LIMIT (SET AT 110ºF)

*Maximum 4 times the pipe diameter or 12”, whichever is less.

Fig. 17: Single Pool Heater Application

Set the control in Mode 2 for all single-heater pool installations. For multiple-heater installations using an external modulating sequencer, use Mode 8.

Automatic Chlorinators and Chemical Feeders

CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the heater and void the warranty.

All chemicals must be introduced and completely di- luted into the pool or spa water before being circulated through the heater. Do not place chlorine tablets or bromine sticks in the skimmer. High chemical concen- trations will result when the pump is not running (e.g. overnight). Chlorinators must feed downstream of the heater and have an anti-siphoning device to prevent chemical back-up into the heater when the pump is shut off.

NOTE: High chemical concentrates from feeders and chlorinators that are out of adjustment will cause very rapid corrosion of the heat exchanger in the heater. Such damage is not covered under the warranty.

Image 17 Contents
Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsGas Vent Size Conn Input Max MinWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationIndoor Installations Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirCanadian Installations InstallationsConventional Combustion Air Supply All Air from Inside the BuildingTemperature & Pressure Gauge Relief Valve Installation and PipingWater Piping GeneralHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterAutomatic Chlorinators and Chemical Feeders Combined Potable Water and Space HeatingPool Heating Winterizing Your Heater Pool/Spa Water ChemistryWater Hardness Gas SupplyGas Supply Connection Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceAppliance Categories Field Wiring ConnectionSupport of Vent Stack Vent Terminal Location InstallationsVenting Configurations Venting Installation TipsCanadian Installations InstallationTotal Effective Combustion Air Air Inlet CertifiedLength Max. Length* ftCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC vent assembly instructions CleaningFreeze Protection PVC Venting OptionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Ignition Module Heater Sequence of OperationHigh Limit-Auto Reset Optional High Limit-Manual ResetFlow Switch Code ConditionLow Water Cut-Off Optional Modulating Temperature ControlHigh & Low Gas Pressure Switches Optional UDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Condensate Float SwitchWiring Diagrams Models 1005 Model Pre Start-up Check START-UPPre Start-up Preparation Initial Start-upStart-Up Required toolsModel No Amp Draw Setting Model No Net Blower Suction Setting In. WCBlower Check Manifold CheckLeak Test Procedure Dual-Seat Gas Valve Safety InspectionFinishing Follow-UpGAS Post Start-Up CheckTo Turn Off Gas To Appliance OperationLighting Instructions Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Periodically Preventive Maintenance ScheduleWeekly Semi-AnnuallyAs Required AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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