Raypak 1005 operating instructions UDB Fault History, Suggested Minimum Maintenance Schedule

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UDB Fault History

To view the fault codes in the UDB history file:

1.Press the UP or DOWN buttons on the membrane switch for 2 seconds to access the fault history.

2.Press either button to scroll through the recorded faults in history.

3.The most recent fault recorded will be the first fault displayed (the last 16 faults are stored in the his- tory, on a rolling basis). There is no time or date stamp associated with these faults.

4.When the history of faults has been exhausted, pushing the UP or DOWN buttons again will roll the fault history over and it will start again.

5.To exit the fault history, wait for 10 seconds and the board will automatically exit the history mode.

To clear the fault history, press and hold both the UP and DOWN buttons for 5 seconds while the power is on.

NOTE: Once the history has been cleared, it cannot be recovered.

Diagnostic information is provided any time a fault is recorded. This information is intended to assist in locating the problem with the heater, but is not exhaus- tive.

If multiple fault conditions occur at the same time, only the fault that caused the heater to shut down will be recorded in the history.

MAINTENANCE

Suggested Minimum

Maintenance Schedule

Regular service by a qualified service agency and maintenance must be performed to ensure maximum operating efficiency.

Maintenance as outlined below may be performed by the owner.

Daily

1.Check that the area where the heater is installed is free from combustible materials, gasoline, and other flammable vapors and liquids.

2.Check for and remove any obstruction to the flow of combustion or ventilation air to heater.

Monthly

1.Check for piping leaks around pumps, mixing valves, relief valves, and other fittings. If found, repair at once. DO NOT use petroleum-based stop-leak compounds.

2.Visually inspect burner flame.

3.Visually inspect venting system for proper func- tion, deterioration or leakage.

4.Visually inspect for proper operation of the con- densate drain in the venting and on the heater. If leaks are observed repair at once.

5.Check air vents for leakage.

6.Visually inspect air intake and filter for obstruc- tions.

7.Check the fault history for potential issues and reset as necessary.

Yearly (Beginning Of Each Heating Season)

Schedule annual service call by qualified service agency.

1.Visually check top of vent for soot. Call service person to clean. Some sediment at bottom of vent is normal.

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptMax Min Component LocationsGeneral Information Gas Vent Size Conn InputGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes Indoor InstallationsHeater Min. Clearance Minimum From Combustible Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsTable E Vent/Air Inlet Termination Clearances Direct Vent Combustion Air FilterRemove the Debris Screen TruSeal Combustion AirAll Air from Inside the Building InstallationsCanadian Installations Conventional Combustion Air SupplyGeneral Relief Valve Installation and PipingTemperature & Pressure Gauge Water PipingHydronic Heating Fitting Type Equivalent Length ft 2 NPT Domestic Hot WaterCombined Potable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your Heater Pool/Spa Water ChemistryGas Supply Gas Supply ConnectionWater Hardness Gas Supply Pressure Electrical Power ConnectionsMaking the Electrical Connections Check the Power SourceField Wiring Connection Support of Vent StackAppliance Categories Vent Terminal Location InstallationsInstallation Venting Installation TipsVenting Configurations Canadian InstallationsMax. Length* ft CertifiedTotal Effective Combustion Air Air Inlet LengthCommon Venting Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall and Direct Venting CategoryDirect Vent Vertical Direct Vent-VerticalOutdoor Venting Outdoor InstallationPVC Venting Option CleaningPVC vent assembly instructions Freeze ProtectionPVC Vent Adapter Controls Termination using Adapter ThimbleDifferential Graph Operating ModesBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay Modes Default Setting Range 10 VDC 20 mA10 VDC 20 mA Boiler Target Definitions Number Field Type Fault Description OperationRank Ignition Module Heater Sequence of OperationCode Condition High Limit-Manual ResetHigh Limit-Auto Reset Optional Flow SwitchModulating Temperature Control High & Low Gas Pressure Switches OptionalLow Water Cut-Off Optional Condensate Float Switch Air Pressure SwitchUDB Diagnostic Board Blocked Vent SwitchWiring Diagrams Models 1005 Model START-UP Pre Start-upPre Start-up Check Required tools Initial Start-upPreparation Start-UpManifold Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Blower CheckFollow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve FinishingGAS Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance UDB Fault HistorySuggested Minimum Maintenance Schedule Semi-Annually Preventive Maintenance SchedulePeriodically WeeklyAppendix Inside Air ContaminationAs Required Important Instructions for the Commonwealth of Massachusetts Models Limited Parts Warranty Xtherm Types H and WHLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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1005 specifications

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