Raypak 1005 operating instructions

Page 2

Rev. 3 reflects the following:

Changes to: Fig. 3 on page 6, Fig. 10 on page 11, Pool Heater instructions and Fig. 17 on page 17, Fig. 19 on page 21, Table M on page 25, Mode 1 and Mode 4 instructions on page 33, Fig. 35 and Fig. 36 on page 33, Modes 6-8 instructions on page 34, Tables P-R on pages 34-35, “Auto Limit - Auto Reset” instructions on page 39, wiring diagrams on pages 42-43. Additions: PVC Venting Option on pages 30-31, which includes new Figs. 30-33, new Fig. 39 on page 34.

Deletions: Vent Table on page 28 (identical to Table M on page 25)

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Image 2 Contents
Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationGas Vent Size Conn Input Component LocationsGeneral Information Max MinWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Indoor Installations InstallationInstallation Codes Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Heater Min. Clearance Minimum From CombustibleTable E Vent/Air Inlet Termination Clearances Combustion Air Filter Direct VentTruSeal Combustion Air Remove the Debris ScreenConventional Combustion Air Supply InstallationsCanadian Installations All Air from Inside the BuildingWater Piping Relief Valve Installation and PipingTemperature & Pressure Gauge GeneralHydronic Heating Domestic Hot Water Fitting Type Equivalent Length ft 2 NPTAutomatic Chlorinators and Chemical Feeders Combined Potable Water and Space HeatingPool Heating Pool/Spa Water Chemistry Winterizing Your HeaterWater Hardness Gas SupplyGas Supply Connection Electrical Power Connections Gas Supply PressureCheck the Power Source Making the Electrical ConnectionsAppliance Categories Field Wiring ConnectionSupport of Vent Stack Installations Vent Terminal LocationCanadian Installations Venting Installation TipsVenting Configurations InstallationLength CertifiedTotal Effective Combustion Air Air Inlet Max. Length* ftModel Vent Size Volume Flue Products Common VentingHorizontal Through-the-Wall and Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Direct Vent VerticalOutdoor Installation Outdoor VentingFreeze Protection CleaningPVC vent assembly instructions PVC Venting OptionPVC Vent Adapter Termination using Adapter Thimble ControlsOperating Modes Differential GraphBoil Target 78F Boil Max 86F Boil Min 70F ‘Burner’ Delay 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Heater Sequence of Operation Ignition ModuleFlow Switch High Limit-Manual ResetHigh Limit-Auto Reset Optional Code ConditionLow Water Cut-Off Optional Modulating Temperature ControlHigh & Low Gas Pressure Switches Optional Blocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Condensate Float SwitchWiring Diagrams Models 1005 Model Pre Start-up Check START-UPPre Start-up Start-Up Initial Start-upPreparation Required toolsBlower Check Model No Net Blower Suction Setting In. WCModel No Amp Draw Setting Manifold CheckFinishing Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Follow-UpPost Start-Up Check GASTo Turn Off Gas To Appliance OperationLighting Instructions Troubleshooting StepSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Weekly Preventive Maintenance SchedulePeriodically Semi-AnnuallyAs Required AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty Xtherm Types H and WH ModelsLimited Parts Warranty Xtherm Types WHP START-UP Checklist for FAN-ASSISTED Raypak Products Page
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